EXTERIOR PANELS / TRIM  FRONT DOOR WINDOW FRAME MOULDING  INSTALLATION  

Engage the guide to temporarily install the front door upper window frame moulding to the door frame.

Using an air riveter or hand riveter with a nose piece, install the front door window frame moulding (front pillar side) with 2 new rivets.

NOTICE:

To prevent damage, when installing the front door window frame moulding (front pillar side), make sure that there are enough people available to hold it securely.

HINT:

If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

NOTICE:

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1.292,0.281 1.438,0.281 1.438,0.281 1.781,0.74 false 1.875,1.271 1.875,1.823 false 1.125,0.208 1.438,0.365 0.313,0.156 10 false *a 1.823,1.875 2.135,2.094 0.313,0.219 10 false *b 2.063,0.063 2.385,0.302 0.323,0.24 10 false *c

*a	Riveter
*b	Mandrel
*c	Incorrect

Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

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1.438,0.448 1.156,0.448 false 1.458,1.417 1.219,1.417 false 1.479,0.365 1.802,0.604 0.323,0.24 10 false *a 2.198,0.125 2.51,0.365 0.313,0.24 10 false *b 2.052,1.146 2.365,1.385 0.313,0.24 10 false *b 1.531,1.313 1.854,1.552 0.323,0.24 10 false *a

*a	Riveter
*b	Incorrect

Confirm that the rivets are seated properly against the moulding.

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Do not tilt the riveter when installing the rivet to the moulding.

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Do not leave any space between the rivet head and moulding.

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1.135,0.771 1.396,0.771 false 1.438,0.667 1.75,0.938 0.313,0.271 10 false *a 2.01,0.188 2.344,0.469 0.333,0.281 10 false *b

*a	Riveter
*b	Incorrect

Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

0.792,2.656 1.031,2.896 0.24,0.24 10 true *a 2.833,2.552 3.042,2.729 0.208,0.177 10 true *b 0.813,3 1.052,3.24 0.24,0.24 10 true *a 3.021,0.313 3.26,0.552 0.24,0.24 10 true *a 3.031,0.74 3.271,0.979 0.24,0.24 10 true *a

*a	Bolt <A>
*b	Bolt <B>

Install the front door panel sub-assembly with the 4 bolts <A>.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

NOTICE:

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0.438,0.094 0.75,0.25 0.313,0.156 10 false *a 2.115,0.094 2.51,0.406 0.396,0.313 10 false *b 0.323,1.219 0.479,1.417 0.156,0.198 10 false a 1.958,1.219 2.115,1.417 0.156,0.198 10 false b

*a	Centering Bolt
*b	Standard Bolt

There are four types of bolts and the tightening torque depends on the type of bolt used as shown in the illustration. Therefore, confirm the tightening torque before installing the bolt.

Text in Illustration

Area	Measurement
a	18 to 20 mm (0.709 to 0.787 in.)
b	18 to 20 mm (0.709 to 0.787 in.)

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To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

2.365,0.958 2.708,0.958 true 1.865,2.948 2.208,2.948 true 1.26,3.479 0.563,2.823 0.563,2.823 1.26,2.427 false 1.813,4.323 1.813,4.448 true 2.208,4.208 2.563,4.042 true 1.229,1.563 0.615,1.01 0.615,1.01 1.01,0.51 false 0.448,3.979 0.823,4.229 0.375,0.25 12 false *A 2.76,0.875 3.073,1.031 0.313,0.156 10 false *1 2.26,2.875 2.573,3.031 0.313,0.156 10 false *2 1.729,4.458 2.042,4.615 0.313,0.156 10 false *a 2.625,3.969 2.938,4.125 0.313,0.156 10 false *b 0.365,2.75 0.677,2.906 0.313,0.156 10 false *b 0.406,0.927 0.719,1.083 0.313,0.156 10 false *b

*A	Section
*1	Front Door Upper Hinge Assembly
*2	Front Door Lower Hinge Assembly
*a	Front Door Hinge Assembly
*b	Anti-rust Coating

Using a brush, apply anti-rust coating to each front door hinge assembly as shown in the illustration.

1.073,2.396 0.823,2.292 true 2.063,2.052 1.813,1.948 true 2.292,1.219 1.76,1.292 true 0.656,2.188 0.885,2.396 0.229,0.208 10 false *a 2.302,1.115 2.521,1.313 0.219,0.198 10 true *b 2.104,1.969 2.333,2.177 0.229,0.208 10 true *a

*a	Double-sided Tape
*b	Caulking Sponge

Install a new front door window frame moulding (center pillar side).