RM3660EC _59 Vehicle Exterior _080735 DOOR / HATCH _0392099 FRONT DOOR N

DOOR / HATCH  FRONT DOOR  ADJUSTMENT  


CAUTION / NOTICE / HINT

B471672C02
0.719,0.083 1.031,0.24 0.313,0.156 10 false *a 2.521,0.083 2.833,0.24 0.313,0.156 10 false *b
*a Centering Bolt
*b Standard Bolt


HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

·

Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.

·

The specified torque for standard bolts is shown in the standard bolt chart.

Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS



PROCEDURE

Hide 1.INSPECT FRONT DOOR

a.

Check that the clearance measurements of areas a through n are within each standard range.

B544675
2.146,0.354 2.302,0.552 0.156,0.198 10 false a 2.563,1.271 2.719,1.469 0.156,0.198 10 false b 3.729,0.396 3.885,0.594 0.156,0.198 10 false c 4.052,1.333 4.208,1.531 0.156,0.198 10 false d 5.333,0.479 5.49,0.677 0.156,0.198 10 false e 5.531,1.448 5.688,1.646 0.156,0.198 10 false f 5.833,4.219 5.99,4.417 0.156,0.198 10 false g 5.271,4.625 5.427,4.823 0.156,0.198 10 false h 4.51,4.167 4.667,4.365 0.156,0.198 10 false i 3.833,4.479 3.99,4.677 0.156,0.198 10 false j 3.24,4.229 3.396,4.427 0.156,0.198 10 false k 3.24,5.083 3.396,5.281 0.156,0.198 10 false l 1.25,4.292 1.406,4.49 0.156,0.198 10 false m 0.781,4.677 0.938,4.875 0.156,0.198 10 false n

Standard Clearance
Area Measurement Area Measurement
a 3.15 to 6.55 mm (0.124 to 0.258 in.) b 0.45 to 4.45 mm (0.0177 to 0.175 in.)
c 3.25 to 6.65 mm (0.128 to 0.262 in.) d 1.55 to 5.55 mm (0.06102 to 0.219 in.)
e 3.15 to 6.55 mm (0.124 to 0.258 in.) f 1.55 to 5.55 mm (0.06102 to 0.219 in.)
g 2.5 to 6.5 mm (0.0984 to 0.256 in.) h -2.0 to 2.0 mm (-0.0787 to 0.0787 in.)
i 2.8 to 5.2 mm (0.1102 to 0.2047 in.) j -1.2 to 1.2 mm (-0.0472 to 0.0472 in.)
k -0.15 to 4.85 mm (-0.00591 to 0.1909 in.) l 3.15 to 8.15 mm (0.124 to 0.321 in.)
m 2.9 to 5.3 mm (0.114 to 0.2087 in.) n -1.2 to 1.2 mm (-0.0472 to 0.0472 in.)


Hide 2.ADJUST FRONT DOOR

NOTICE:

Make sure to turn the ignition switch (for Gasoline Model) or power switch (for HV Model) off before adjusting the door lock strikers.


a.
B521245

Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position.

SST
09812-00020  


b.

Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:
26 N*m (265 kgf*cm, 19 ft.*lbf)


c.

Loosen the 4 hinge bolts on the door and adjust the door position.


d.

Tighten the 4 hinge bolts on the door after adjustment.

Torque:
21 N*m (214 kgf*cm, 15 ft.*lbf)


e.
B521246

Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.


f.

Using a brass bar and a hammer, hit the striker to adjust its position.


g.

Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:
23 N*m (235 kgf*cm, 17 ft.*lbf)