RM3660EC _54 Brake _080770 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0392591 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for HV Model) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for HV Model)  C137BA2  Brake System Control Module "A" System Voltage System Voltage Low  


DESCRIPTION

Refer to DTC C117A49.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>C117A49

DTC No. Detection Item DTC Detection Condition Trouble Area MIL DTC Output from Note
C137BA2 Brake System Control Module "A" System Voltage System Voltage Low Any of the following is detected:
1.

The vehicle speed is 6 km/h (4 mph) or more and the +BS terminal voltage (soft low voltage) is less than 9.6 V for 1 second or more.

2.

The vehicle speed is 6 km/h (4 mph) or more and the +BS terminal voltage (hard low voltage) is less than 6.9 V for 1 second or more.

3.

The +BS terminal voltage is less than 6.7 V and the skid control ECU (brake actuator assembly) judges that power supply voltage is abnormal for 0.06 seconds or more.

4.

When the system has started, the +BS terminal voltage is less than 5 V for 0.5 seconds or more.

5.

The +BS terminal voltage is less than 2.6 V for 0.2 seconds or more.


·

Wire harness or connector

·

Skid control ECU (brake actuator assembly)


Does not come on Brake/EPB Output ECU: Skid control ECU (brake actuator assembly)

CAUTION / NOTICE / HINT

NOTICE:
·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

Before performing troubleshooting, make sure to confirm that the auxiliary battery voltage is normal.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>HOW TO PROCEED WITH TROUBLESHOOTING



PROCEDURE

1.CHECK FREEZE FRAME DATA (+BS VOLTAGE AND +BM VOLTAGE)
a.

Read the freeze frame data of DTC C137BA2.

Chassis > Brake/EPB
Tester Display Measurement Item Range Normal Condition Diagnostic Note
+BS Voltage +BS voltage value (value detected by ECU) Min.: 0.0 V, Max.: 25.5 V Ignition switch ON: 11.0 to 14.0 V Changes in proportion to auxiliary battery voltage
HINT:

This is the voltage detected at terminal +BS (which supplies power to each solenoid) of the skid control ECU (brake actuator assembly)


+BM Voltage +BM voltage value (value detected by ECU) Min.: 0.0 V, Max.: 25.5 V Ignition switch ON: 11.0 to 14.0 V Changes in proportion to auxiliary battery voltage
HINT:

This is the voltage detected at terminal +BM (which supplies power to the ABS motor) of the skid control ECU (brake actuator assembly)


Chassis > Brake/EPB > DTC(C137BA2) > Freeze Frame Data
Tester Display
+BS Voltage
+BM Voltage
50040 435 276,277 C137BA2

Result:
Result Proceed to
+BS Voltage and +BM Voltage are less than 9.6 V. A
Only +BS Voltage is less than 9.6 V. B
Only +BM Voltage is less than 9.6 V, or both +BS Voltage and +BM Voltage are 9.6 V or more. C



A

B

2.READ VALUE USING GTS (+BS VOLTAGE)

C

2.READ VALUE USING GTS (+BS VOLTAGE)
a.

Turn the ignition switch to ON (READY).


b.

Follow the instructions on the screen to display the Data List, and perform the inspection.

Chassis > Brake/EPB > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
+BS Voltage +BS voltage value (value detected by ECU) Min.: 0.0 V, Max.: 25.5 V Ignition switch ON: 11.0 to 14.0 V Changes in proportion to auxiliary battery voltage
HINT:

This is the voltage detected at terminal +BS (which supplies power to each solenoid) of the skid control ECU (brake actuator assembly)


Chassis > Brake/EPB > Data List
Tester Display
+BS Voltage
50003 435 276

Result:
Result Proceed to
The value of +BS Voltage is 9.6 V or more. A
The value of +BS Voltage is less than 9.6 V. B



A

B

3.CHECK HARNESS AND CONNECTOR (+BS TERMINAL)
3.CHECK HARNESS AND CONNECTOR (+BS TERMINAL)
a.
C491377C50
1.5,0.417 1.917,0.667 0.417,0.25 2.75,2.75 2.917,2 true 0.25,0.167 0.563,0.365 0.313,0.198 10 false *a 1.542,0.458 2,0.656 0.458,0.198 10 false A144 2.604,2.792 3.063,2.99 0.458,0.198 10 false +BS
*a Front view of wire harness connector
(to skid control ECU (Brake Actuator Assembly))


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A144 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A144-30 (+BS) - Body ground Always 9.6 V or higher



Result:
Proceed to
OK
NG



OK

4.CHECK HARNESS AND CONNECTOR (GND1 TERMINAL)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK HARNESS AND CONNECTOR (GND1 TERMINAL)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A144 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A144-46 (GND1) - Body ground 1 minute or more after disconnecting the cable from the negative (-) auxiliary battery terminal Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR