HYBRID / BATTERY CONTROL  HV BATTERY(for LITHIUM-ION BATTERY)  REMOVAL  

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during HV battery removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Replacement of HV battery	· Battery status info update · Prediagnostic battery charge · Battery diagnosis	HV battery status information cannot be updated	8ZR-FXE:(202304,999999,_51,_080773,_0600291,RM100000002BBVY,) M20F-FXS, M20G-FXS:(202307,999999,_51,_080773,_0615951,RM100000002CVAD,)

CAUTION:

·

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

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If the HV battery has been struck or dropped, replace it.

·

When connecting a connector to the HV battery, confirm that the connector is securely connected through the following:

- Push the connector until a click sound is heard.

- Visually check and confirm that the connector is securely connected by pulling on it.

·

Make sure to insulate the high-voltage connectors and terminals of the HV battery with insulating tape after removing it.

If the HV battery stored without insulating the connectors and terminals, electric shock or fire may result.

·

When performing repairs around the HV battery, such as using a tap, do not allow metal shavings to enter the HV battery.

·

Do not touch any high voltage wire harnesses, connectors or parts with bare hands.

·

Hold the areas shown in the illustration and lift the HV battery.

·

Do not allow foreign matter, such as grease or oil, to adhere to the bolts or nuts of the HV battery.

·

0.865,0.615 1.521,1.24 1.521,1.24 1.469,0.844 true 2.021,3.198 2.354,2.885 true 1.5,1.281 1.708,1.479 0.208,0.198 10 true *a 1.76,3.177 1.969,3.375 0.208,0.198 10 true *a

*a

Opening

Do not put your hands into the openings of the HV battery.

·

When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.

·

Do not climb on top of or stand on the HV battery.

·

Do not allow any foreign matter or water to enter the HV battery.

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If any bolts, nuts or clips are dropped into the HV battery, make sure to remove them.

·

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

HINT:

·

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 seconds or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

·

When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.