RM3660EC _52 Drivetrain _138496 PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE _0583538 PA10 HYBRID VEHICLE TRANSAXLE A

PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE PA10 HYBRID VEHICLE TRANSAXLE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during hybrid vehicle transaxle assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*: The vehicle height changes because of tire replacement.
Replacement of ECM	Vehicle Identification Number (VIN) or frame number registration	DTC stored	(202304,999999,_51,_080778,_0393982,RM100000002BDLH,)
	ECU configuration	-	(202304,999999,_V1,_143216,_0598316,RM100000002B3MK,)
	Update ECU security key	Vehicle Control History (RoB) are stored	(202304,999999,_V1,_143216,_0598316,RM100000002B3ML,)
	Perform Total Short Trip Estimate Registration	-	(202304,999999,_51,_080778,_0393982,RM100000002BDLH,)
Replacement of inverter with converter assembly	ECU configuration	-	(202304,999999,_V1,_143216,_0598316,RM100000002B3MK,)
Replacement of inverter with converter assembly	Resolver learning	· DTCs are stored · Slight vibration at a vehicle speed of 5 km/h (3 mph) or less · Shock or vibration during acceleration	(202304,999999,_51,_080773,_0600292,RM100000002BBW3,)
· Replacement of throttle body assembly · Replacement of engine assembly · Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202304,999999,_51,_080778,_0393982,RM100000002BDLI,)
Replacement of hybrid vehicle transaxle assembly	· Resolver learning · Initialize resolver	· DTCs are stored · Slight vibration at a vehicle speed of 5 km/h (3 mph) or less	(202304,999999,_51,_080773,_0600292,RM100000002BBW3,)
Front wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Brake system warning light (yellow indicator) illuminates · Slip indicator light illuminates · Electronically controlled brake system disabled or malfunctions	(202304,999999,_54,_080770,_0392591,RM100000002B671,)
· Tires · Suspension parts	Rear television camera assembly optical axis (Back camera position setting)*	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
· Tires · Suspension parts	Parking assist ECU initialization	Panoramic View Monitor System	(202307,999999,_56,_080754,_0612151,RM100000002CL9H,)

CAUTION:

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>PA10 HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>PRECAUTION202304,999999,_51,_080773,_0600291,RM100000002BBUE,

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a

*a	An Object Exceeding Weight Limit of Engine Lifter

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

PROCEDURE

Hide Display 1. PERFORM RESOLVER INITIALIZATION

NOTICE:: If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.; Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>PA10 MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY)>UTILITY202304,999999,_51,_080773,_0600292,RM100000002BBW3,

Hide Display 2.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY,

Hide Display 3.REMOVE WIRE HARNESS CLAMP BRACKET

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY_01_0374,

Hide Display 4.INSTALL ENGINE HANGERS

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY_01_0337,

Hide Display 82121 5.DISCONNECT ENGINE WIRE

Disconnect the motor resolver, generator resolver and transmission fluid temperature sensor connector.

3.188,1.646 3.417,1.844 0.229,0.198 10 true *a 1.333,2.052 1.542,2.24 0.208,0.188 10 true *b 2.99,1.156 3.208,1.344 0.219,0.188 10 true *c

*a	Motor Resolver, Generator Resolver and Transmission Fluid Temperature Sensor Connector	*b	Shift Lever Position Sensor Connector
*c	Motor Temperature Sensor and Generator Temperature Sensor Connector	-	-

Disconnect the shift lever position sensor connector.

NOTICE:: After disconnecting the engine wire, cover the connector of the shift lever position sensor with tape (non-residue type) or equivalent to prevent the entry of foreign matter or water.

Disconnect the motor temperature sensor and generator temperature sensor connector.

Disengage the 12 clamps to disconnect the engine wire.

Hide Display 28193 6.REMOVE STARTER HOLE INSULATOR

Remove the 2 bolts and starter hole insulator from the engine assembly.

Hide Display 11363A 7.REMOVE FLYWHEEL HOUSING SIDE COVER

Remove the flywheel housing side cover from the engine assembly.

Hide Display 8.REMOVE ENGINE ASSEMBLY

Remove the 7 bolts and engine assembly from the hybrid vehicle transaxle assembly.

NOTICE:: ·

To avoid damaging the knock pins, do not pry between the hybrid vehicle transaxle assembly and engine assembly.

·

To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during engine assembly removal and installation.

Hide Display 51201 9.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the bolt and front suspension crossmember sub-assembly from the No. 2 engine moving control rod.

Hide Display 12364B 10.REMOVE NO. 2 ENGINE MOVING CONTROL ROD

Remove the 5 bolts and No. 2 engine moving control rod from the hybrid vehicle transaxle assembly.

Hide Display G1148 11.REMOVE MOTOR CABLE

Click hereDrivetrain>PA10/PB10 (HYBRID TRANSMISSION / TRANSAXLE)>MOTOR CABLE>REMOVAL202307,999999,_52,_138496,_0583539,RM100000002CIP6_01_0059,

Hide Display 33823 12.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Remove the 2 bolts and No. 1 transmission control cable bracket from the hybrid vehicle transaxle assembly.

Hide Display 13.REMOVE WIRE HARNESS CLAMP BRACKET

Remove the 5 bolts and 5 wire harness clamp brackets from the hybrid vehicle transaxle assembly.

Hide Display 14.REMOVE TRANSAXLE HOUSING PLUG

Remove the transaxle housing plug and gasket from the hybrid vehicle transaxle assembly.

Hide Display 15.REMOVE STUD BOLT

Using an E10 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly.

Hide Display 30900N 16.REMOVE TRANSAXLE BREATHER PLUG

HINT:: Perform this procedure only when replacement of the transaxle breather plug is necessary.

Remove the transaxle breather plug from the hybrid vehicle transaxle assembly.