RM3660EC _V1 General _080956 MAINTENANCE _0392768 REAR BRAKE FLEXIBLE HOSE(for Double Wishbone Type Suspension with Electric Parking Brake) A

MAINTENANCE REAR BRAKE FLEXIBLE HOSE(for Double Wishbone Type Suspension with Electric Parking Brake) INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: ·

Because the left and right rear flexible hoses are not interchangeable, verify the part number when installing the rear flexible hoses.

·

When reusing the rear flexible hoses, use the identification marks created during removal to install each rear flexible hose to its original position.

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 47319F 1.INSTALL REAR FLEXIBLE HOSE

NOTICE:: When installing the rear flexible hose, minimize twisting of the hose.

2.208,2.375 2.385,2.521 false 0.49,0.625 0.667,0.771 false 2.229,2.375 2.479,1.771 2.479,1.771 2.781,1.771 true 0.333,0.469 0.948,0.667 0.615,0.198 10 false *c 1.458,0.365 2.073,0.563 0.615,0.198 10 false *b 2.813,1.656 3.125,1.854 0.313,0.198 10 true *a

*a	Identification Mark
*b	Torque Wrench Fulcrum Length
*c	Union Nut Wrench

Install the rear flexible hose with a new clip.

NOTICE:: ·

Install the clip as far as it will go.

·

When installing the rear flexible hose, face the identification mark to the upper side of the vehicle.

Using a union nut wrench, connect the brake line to the rear flexible hose while holding the rear flexible hose with a wrench.

Torque:: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:: ·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:: ·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)

Install the rear flexible hose to the rear flexible hose bracket with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Install the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:: Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

Hide Display 2.BLEED BRAKE LINE

for HV Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for HV Model)>BLEEDING202307,999999,_54,_080771,_0392408,RM100000002D3DB,

for Gasoline Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>BLEEDING202007,999999,_54,_080771,_0392409,RM100000001NQLF,

Hide Display 3.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

for 8ZR-FXE: Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392376,RM100000002ACL8,

for M20F-FXS, M20G-FXS: Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L,

Hide Display 4.INSTALL REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202307,999999,_V1,_080956,_0392691,RM100000002CWKE,

Hide Display 5. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,999999,_V1,_143216,_0598315,RM100000002B3MJ,