RM3660EC _52 Drivetrain _138496 PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE _0583546 SHIFT LEVER POSITION SENSOR A

PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE  SHIFT LEVER POSITION SENSOR  INSTALLATION  


PROCEDURE

Hide 89451A 1.INSTALL SHIFT LEVER POSITION SENSOR

a.

Move the shift lever to N.


b.
C490784

Clean and degrease the 2 bolt holes of the hybrid vehicle transaxle assembly.


c.
A192239C42
1.698,1.5 1.698,1.74 false 1.646,1.75 1.823,1.906 0.177,0.156 10 false *a
*a Adhesive


Apply adhesive to 2 or 3 threads on the ends of 2 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


NOTICE:

Make sure to install the 2 bolts immediately after applying adhesive to prevent foreign matter from attaching to them.



d.

Temporarily install the shift lever position sensor to the hybrid vehicle transaxle assembly with the 2 bolts.

NOTICE:
·

Do not reuse the shift lever position sensor if it has been dropped or subjected to a severe impact.

·

Do not allow moisture to adhere to the connector terminal.




e.

Install the lock plate to the shift lever position sensor with the lock nut.

Torque:
6.9 N*m (70 kgf*cm, 61 in.*lbf)


f.

Temporarily install the transmission control shaft lever to the shift lever position sensor.


g.
C490768N01
2.729,1.833 2.885,2.031 0.156,0.198 10 false P 2.938,1.031 3.094,1.229 0.156,0.198 10 false N

Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.


h.

Remove the transmission control shaft lever from the shift lever position sensor.


i.
C490785C01
0.302,0.875 0.948,0.875 true 0.302,1.063 1.073,1.063 true 0.135,0.792 0.406,1.021 0.271,0.229 10 false *a 0.135,0.99 0.365,1.208 0.229,0.219 10 false *b 2.604,0.542 2.906,0.75 0.302,0.208 10 false *c
*a Neutral Basic Line
*b Indicator
*c Range of Play


Align the indicator with the neutral basic line.

NOTICE:

The indicator of the lock plate has a certain amount of play. Align the center point of the range of play with the neutral basic line.



j.

Tighten the 2 bolts.

Torque:
11 N*m (112 kgf*cm, 8 ft.*lbf)


k.

Using a screwdriver with its tip wrapped with protective tape, secure the lock nut with the lock plate.


l.

Install the transmission control shaft lever and washer to the shift lever position sensor with the nut.

Torque:
12.7 N*m (130 kgf*cm, 9 ft.*lbf)


m.

Connect the shift lever position sensor connector.


Hide 33820B 2.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

a.

Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.


b.
C490768N01
2.729,1.833 2.885,2.031 0.156,0.198 10 false P 2.938,1.031 3.094,1.229 0.156,0.198 10 false N

Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.


c.
C499589C01
0.958,2.083 1.26,2.25 0.302,0.167 10 false *a 2.365,2.094 2.635,2.281 0.271,0.188 10 false *b
*a Correct
*b Incorrect


Connect the transmission control cable assembly to the transmission control shaft lever as shown in the illustration.