RM3660EC _52 Drivetrain _138496 PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE _0583541 TRANSMISSION CONTROL CABLE A

PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE  TRANSMISSION CONTROL CABLE  INSTALLATION  


PROCEDURE

Hide 33820B 1.INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

NOTICE:

Before installing the transmission control cable assembly, check that the shift lever position sensor and shift lever are in N.


a.

Pass the transmission control cable assembly into the vehicle and install the transmission control cable assembly to the vehicle body with the 2 nuts.

Torque:
6.0 N*m (61 kgf*cm, 53 in.*lbf)


b.

Connect the transmission control cable assembly to the vehicle body with the nut.

Torque:
6.0 N*m (61 kgf*cm, 53 in.*lbf)


c.

for PA10:

i.

Connect the transmission control cable assembly to the engine assembly with the bolt.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)



d.

for PB10:

i.

Connect the transmission control cable assembly to the inverter with converter assembly with the bolt.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)


ii.

Connect the floor under wire to the wire harness clamp bracket with the nut.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)



e.

Connect the transmission control cable assembly to the transmission control cable support.


f.

Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.


g.
C490768N01
2.729,1.833 2.885,2.031 0.156,0.198 10 false P 2.938,1.031 3.094,1.229 0.156,0.198 10 false N

Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.


h.
C499589C01
0.958,2.083 1.26,2.25 0.302,0.167 10 false *a 2.365,2.094 2.635,2.281 0.271,0.188 10 false *b
*a Correct
*b Incorrect


Connect the transmission control cable assembly to the transmission control shaft lever as shown in the illustration.


i.

for PA10, PB10 TFTM Made:

i.

Turn the nut of the transmission control cable assembly 180° counterclockwise. While holding the nut in place, push in the stopper until it clicks twice.

C151676C03
1.219,1.01 1.583,0.51 1.583,0.51 1.688,0.51 false 0.563,2.177 0.667,2.177 0.667,2.177 1.063,1.646 false 1.771,0.417 2.063,0.625 0.292,0.208 10 false *a 0.385,2.094 0.604,2.302 0.219,0.208 10 false *b 3.292,0.594 3.531,0.813 0.24,0.219 10 false *c
*a Stopper *b Nut
*c Push in - -



ii.

Connect the transmission control cable assembly to the transmission floor shift assembly. Check that the spring is positioned at "A" and push in the stopper.

C415900C01
1.01,0.667 1.167,0.229 1.167,0.229 1.281,0.229 false 3.417,2.458 3.521,2.458 3.521,2.458 3.792,1.813 false 3.521,1.146 4.573,0.406 4.573,0.406 5.917,1.156 false 2.885,1.99 2.99,1.99 2.99,1.99 3.469,1.188 true 5.354,2 5.479,2 5.479,2 5.896,1.219 true 1.313,0.844 1.521,0.615 1.521,0.615 1.646,0.615 false 3.229,2.375 3.458,2.563 0.229,0.188 10 false *1 1.323,0.115 1.583,0.333 0.26,0.219 10 false *a 4.5,0.198 4.729,0.427 0.229,0.229 10 false *b 3.094,0.635 3.354,0.854 0.26,0.219 10 false *d 2.729,1.906 2.906,2.115 0.177,0.208 10 false A 5.188,1.917 5.344,2.156 0.156,0.24 10 false A 1.698,0.5 2.01,0.698 0.313,0.198 10 false *c
*1 Transmission Floor Shift Assembly - -
*a Stopper *b Spring
*c Nut *d Push in
V113147

Connect in this Direction - -


NOTICE:
·

If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

·

Make sure that the transmission control cable assembly is securely locked.

·

Do not forcibly pull the transmission control cable assembly into the cabin.




iii.
C498874C01
0.292,2.26 0.521,2.479 0.229,0.219 10 false *a 1.823,2.25 2.063,2.469 0.24,0.219 10 false *b
*a Correct
*b Incorrect
V113147

Connect in this Direction


Connect the transmission control cable assembly to the transmission floor shift assembly as shown in the illustration.

NOTICE:

Connect the transmission control cable assembly so that its adjustment lock section is on the passenger side.




j.

for PB10 GTMC Made:

i.
C498888C01
1.521,1.156 1.385,1.396 1.385,1.396 1.25,1.396 false 1.771,1.365 2.042,1.615 0.271,0.25 10 false *a 1.083,1.313 1.375,1.531 0.292,0.219 10 false *b
*a Slide
*b Adjuster Case Cover


Slide the adjuster case cover in the direction shown by the arrow.


ii.
C498889C01
1.531,0.688 1.365,0.688 1.365,0.688 1.219,0.917 false 0.99,1.542 1.146,1.542 1.146,1.542 1.292,1.292 true 1,3.906 1.156,3.906 1.156,3.906 1.302,3.656 true 1.51,3 1.344,3 1.344,3 1.198,3.229 false 1.5,1.573 1.802,1.813 0.302,0.24 10 false *a 0.823,1.458 1.104,1.656 0.281,0.198 10 false *b 0.833,3.823 1.125,4.052 0.292,0.229 10 false *b 1.563,0.583 1.813,0.823 0.25,0.24 10 false *c 1.552,2.896 1.802,3.135 0.25,0.24 10 false *c
*a Pull out
*b Lock Piece
*c Adjuster Case


Using a precision screwdriver, pull out the lock piece of the adjuster case.


iii.
C400818C01
0.448,1.208 0.625,1.208 0.625,1.208 1.729,1.49 true 2.188,1.26 2.896,2.208 2.896,2.208 2.208,3.479 true 0.49,3.177 0.708,3.177 0.708,3.177 1.385,3.438 true 0.26,1.115 0.573,1.271 0.313,0.156 10 false *a 2.01,0.365 2.323,0.521 0.313,0.156 10 false *b 2.948,2.104 3.26,2.26 0.313,0.156 10 false *c 0.281,3.104 0.594,3.26 0.313,0.156 10 false *a
*a Lock Nut
*b Push in
*c Stopper


Turn the lock nut of the transmission control cable assembly counterclockwise. While holding the lock nut, push in the stopper.


iv.
C498877C01
1,0.865 1.177,0.729 false 2.396,0.802 2.573,0.667 false 1.198,0.604 1.438,0.833 0.24,0.229 10 false *a 2.594,0.552 2.833,0.781 0.24,0.229 10 false *a
*a Stopper


Connect the transmission control cable assembly to the transmission floor shift assembly.

NOTICE:
·

After installation, check that the outer part of the stopper is as shown in the illustration.

·

Do not forcibly pull the transmission control cable assembly into the cabin.




v.
C498878C01
0.396,2.281 0.625,2.5 0.229,0.219 10 false *a 1.875,2.281 2.115,2.5 0.24,0.219 10 false *b
*a Correct
*b Incorrect
V113147

Connect in this Direction


Connect the transmission control cable assembly to the transmission floor shift assembly as shown in the illustration.

NOTICE:

Connect the transmission control cable assembly so that its adjustment lock section is on the passenger side.



vi.
C498890C01
1.198,1.292 1.354,1.292 1.354,1.292 1.49,1.031 true 1.469,0.792 1.594,0.552 1.594,0.552 1.729,0.552 true 1.51,1.469 1.719,1.677 0.208,0.208 10 true *a 0.99,1.219 1.198,1.417 0.208,0.198 10 true *b 1.771,0.448 1.958,0.646 0.188,0.198 10 true *c
*a Push in
*b Lock Piece
*c Adjuster Case


Push in the lock piece of the adjuster case to lock it.

NOTICE:
·
C414646C03
0.667,1.167 0.792,1.167 0.792,1.167 1.042,1.698 true 1.76,0.333 2.177,0.333 false 0.479,1.094 0.719,1.365 0.24,0.271 10 false *1 1.573,0.24 1.896,0.479 0.323,0.24 10 false *a
*1 Transmission Control Cable Assembly
*a Lever Shaft


When pushing in the lock piece of the adjuster case to lock it, remove your hand from the lever shaft.

·

When pushing in the lock piece of the adjuster case to lock it, do not move the lever shaft or transmission control cable assembly forward or backward.




vii.
C498891C01
1.542,1.396 1.688,1.104 true 1.521,3.854 1.667,3.563 true 1.125,3.844 1.531,3.5 true 1.427,1.406 1.625,1.604 0.198,0.198 10 true *a 1.427,3.865 1.615,4.063 0.188,0.198 10 true *a 1.01,3.854 1.198,4.052 0.188,0.198 10 true *b
*a Adjuster Case Cover
*b Lock Piece


Move the adjuster case cover in the direction shown by the arrow.

NOTICE:

If the adjuster case cover is not moved far enough so that the adjuster case cover engages the lock piece, the transmission control cable assembly will not be able to lock, and reliable shift operation will not be possible.




Hide 58151 2.INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

a.

Install the front No. 1 floor heat insulator to the vehicle body with the 3 nuts.

Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)


Hide 58165C 6.INSTALL FRONT FLOOR COVER RH

HINT:

Use the same procedure as for the LH side.