RM3660EC _51 Engine / Hybrid System _080775 8ZR-FXE COOLING _0392616 COOLING FAN MOTOR A

8ZR-FXE COOLING COOLING FAN MOTOR REMOVAL

PROCEDURE

Hide Display G9040 1.REMOVE INVERTER WATER PUMP WITH MOTOR ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>WATER PUMP WITH MOTOR>REMOVAL202304,202307,_51,_080773,_0392178,RM100000002B8IX,202307,999999,_51,_080773,_0392178,RM100000002D3XU,

Hide Display 2.DRAIN ENGINE COOLANT (for Engine)

Click hereGeneral>MAINTENANCE>8ZR-FXE COOLANT (for Engine Coolant)>REPLACEMENT202304,999999,_V1,_080956,_0392619,RM100000002BDID_01_0020,

Hide Display 3.REMOVE HEADLIGHT ASSEMBLY

for TFTM Made: Click hereVehicle Exterior>LIGHTING (EXT)>HEADLIGHT ASSEMBLY (for TFTM Made)>REMOVAL202304,202307,_59,_080784,_0393155,RM100000002B29H,202307,999999,_59,_080784,_0393155,RM100000002D1AI,

for GTMC Made: Click hereVehicle Exterior>LIGHTING (EXT)>HEADLIGHT ASSEMBLY (for GTMC Made)>REMOVAL201906,999999,_59,_080784,_0393156,RM100000001HW4M,

Hide Display 17752 4.REMOVE INLET NO. 2 AIR CLEANER

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0157,

Hide Display 17705 5.REMOVE AIR CLEANER CAP SUB-ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202304,999999,_51,_080778,_0392133,RM10000000295TV_01_0004,

Hide Display 17801 6.REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0158,

Hide Display 17701 7.REMOVE AIR CLEANER CASE SUB-ASSEMBLY

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0159,

Hide Display 17771A 8.REMOVE AIR CLEANER BRACKET

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0160,

Hide Display 17751 9.REMOVE INLET NO. 1 AIR CLEANER

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392072,RM100000002B0QN_01_0145,

Hide Display 53510 10.REMOVE HOOD LOCK ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY>REMOVAL202304,202307,_59,_080735,_0392166,RM100000002BFCO_01_0105,202307,999999,_59,_080735,_0392166,RM100000002CJIM_01_0105,

Hide Display 53205 11.REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

Disconnect the horn connector.

Disconnect the vehicle approaching speaker assembly connector.

Disengage the 5 clamps to disconnect the wire harness from the upper radiator support sub-assembly.

Disengage the 2 clamps to disconnect the wire harness from the fan shroud.

Disconnect the cooling fan motor RH connector and cooling fan motor LH connector.

Remove the 5 bolts and upper radiator support sub-assembly.

Hide Display G92A0A 12.DISCONNECT INVERTER RESERVE TANK ASSEMBLY

2.094,1.281 2.354,0.885 2.354,0.885 2.521,0.885 true 1.323,1.792 1.479,1.792 false 0.823,0.604 1,0.604 1,0.604 1.146,0.906 true 0.563,0.531 0.802,0.771 0.24,0.24 10 true *1 2.583,0.802 2.844,1.021 0.26,0.219 10 true *2

*1	No. 2 Outlet Inverter Cooling Hose
*2	Inlet Hybrid Water Pump Hose

Disengage the clamp to disconnect the inlet hybrid water pump hose from the fan shroud.

Disengage the clamp to disconnect the No. 2 outlet inverter cooling hose from the fan shroud.

Disengage the 2 claws to disconnect the inverter reserve tank assembly from the fan shroud.

Hide Display 16261 13.DISCONNECT NO. 1 WATER BY-PASS HOSE

Slide the clip and disconnect the No. 1 water by-pass hose from the radiator assembly.

Hide Display G922H 14.DISCONNECT INLET HYBRID RADIATOR HOSE

Disengage the clamp to disconnect the inlet hybrid radiator hose from the fan shroud.

Slide the clip and disconnect the inlet hybrid radiator hose from the radiator assembly.

Hide Display 16572D 15.DISCONNECT NO. 2 RADIATOR HOSE

Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

Hide Display G922AA 16.DISCONNECT INLET NO. 1 INVERTER COOLING HOSE

Disengage the 3 clamps to disconnect the wire harness from the fan shroud.

Slide the clip and disconnect the inlet No. 1 inverter cooling hose from the radiator assembly.

Hide Display 16571C 17.DISCONNECT NO. 1 RADIATOR HOSE

Disengage the clamp to disconnect the No. 1 radiator hose from the radiator assembly.

Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

Hide Display 16594A 18.REMOVE NO. 2 RADIATOR AIR GUIDE

Disengage the 5 claws to remove the No. 2 radiator air guide.

Hide Display 19.REMOVE FAN WITH MOTOR ASSEMBLY

Disengage the 2 claws.

Disengage the 2 guides to remove the fan with motor assembly from the radiator assembly.

NOTICE:: Do not damage the radiator assembly when removing the fan with motor assembly.

Hide Display 16361J 20.REMOVE FAN RH

Remove the nut and fan RH.

Hide Display 16361K 21.REMOVE FAN LH

Remove the nut and fan LH.

Hide Display 16363F 22.REMOVE COOLING FAN MOTOR RH

Remove the 3 screws and cooling fan motor RH.

Hide Display 16363G 23.REMOVE COOLING FAN MOTOR LH

Disengage the 3 clamps.

Remove the 3 screws and cooling fan motor LH.