RM3660EC _51 Engine / Hybrid System _080773 HYBRID / BATTERY CONTROL _0392180 8ZR-FXE FRAME WIRE A

HYBRID / BATTERY CONTROL 8ZR-FXE FRAME WIRE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during floor under wire removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Front wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Brake system warning light (yellow indicator) illuminates · Slip indicator light illuminates · Electronically controlled brake system disabled or malfunctions	(202304,999999,_54,_080770,_0392591,RM100000002B671,)

CAUTION:: ·

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:: After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 seconds or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

PROCEDURE

Hide Display 1. PRECAUTION

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

Hide Display G3834 2.REMOVE SERVICE PLUG GRIP

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>SERVICE PLUG GRIP>REMOVAL202304,202307,_51,_080773,_0392185,RM100000002B8JS,202307,999999,_51,_080773,_0392185,RM100000002CWG6,

Hide Display 3.REMOVE CONNECTOR COVER ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL202304,999999,_51,_080773,_0392172,RM100000002B8GJ_01_0251,

Hide Display 4.CHECK TERMINAL VOLTAGE

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL202304,999999,_51,_080773,_0392172,RM100000002B8GJ_01_0252,

Hide Display 5.TEMPORARILY INSTALL CONNECTOR COVER ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL202304,999999,_51,_080773,_0392172,RM100000002B8GJ_01_0253,

Hide Display 821H1 6.DISCONNECT FLOOR UNDER WIRE

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>8ZR-FXE INVERTER WITH CONVERTER>REMOVAL202304,999999,_51,_080773,_0392172,RM100000002B8GJ_01_0261,

Hide Display 73350C 7.DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

·

for Fixed Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fixed Seat Type)>REMOVAL201906,999999,_58,_080732,_0394195,RM100000001I3KD_01_0021,

·

for Fold Down Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fold Down Seat Type)>REMOVAL201906,999999,_58,_080732,_0394196,RM100000001I3KH_01_0024,

Hide Display 8.REMOVE REAR SEAT CUSHION ASSEMBLY

·

for Fixed Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fixed Seat Type)>REMOVAL201906,999999,_58,_080732,_0394195,RM100000001I3KD_01_0023,

·

for Fold Down Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fold Down Seat Type)>REMOVAL201906,999999,_58,_080732,_0394196,RM100000001I3KH_01_0042,

Hide Display 72693 9.REMOVE REAR SEAT CUSHION LOCK HOOK

·

for Fixed Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fixed Seat Type)>REMOVAL201906,999999,_58,_080732,_0394195,RM100000001I3KD_01_0024,

·

for Fold Down Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fold Down Seat Type)>REMOVAL201906,999999,_58,_080732,_0394196,RM100000001I3KH_01_0001,

Hide Display 67918A 10.REMOVE REAR DOOR SCUFF PLATE LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,202307,_58,_080744,_0394267,RM100000002BF4X_02_0308,202307,999999,_58,_080744,_0394267,RM100000002D1GZ_02_0308,

Hide Display 76974F 11.REMOVE REAR UNDER SIDE COVER LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,202307,_58,_080744,_0394267,RM100000002BF4X_02_0311,202307,999999,_58,_080744,_0394267,RM100000002D1GZ_02_0311,

Hide Display 67917A 12.REMOVE REAR DOOR SCUFF PLATE RH

HINT:: Use the same procedure as for the LH side.

Hide Display 76973F 13.REMOVE REAR UNDER SIDE COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 76971G 14.REMOVE REAR UNDER COVER

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>BATTERY BLOWER>REMOVAL202304,999999,_51,_080773,_0392187,RM100000002B8KZ_02_0144,

Hide Display 71033 15.REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>BATTERY BLOWER>REMOVAL202304,999999,_51,_080773,_0392187,RM100000002B8KZ_02_0145,

Hide Display G92N4A 16.REMOVE NO. 1 HV BATTERY COVER PANEL RH

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY (for LITHIUM-ION BATTERY)>REMOVAL202304,202307,_51,_080773,_0599559,RM100000002B8MI_01_0401,202307,999999,_51,_080773,_0599559,RM100000002CWHW_01_0401,

Hide Display 821H1 17.DISCONNECT FLOOR UNDER WIRE

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY (for LITHIUM-ION BATTERY)>REMOVAL202304,202307,_51,_080773,_0599559,RM100000002B8MI_01_0403,202307,999999,_51,_080773,_0599559,RM100000002CWHW_01_0403,

Hide Display 57627G 18.REMOVE REAR FLOOR SIDE MEMBER COVER RH

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>REMOVAL202304,202307,_53,_080787,_0392571,RM100000002BDZZ_01_0016,202307,999999,_53,_080787,_0392571,RM100000002CWHJ_01_0016,

Hide Display 58165C 19.REMOVE FRONT FLOOR COVER RH

HINT:: Perform the same procedure as for the front floor cover LH.; Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392073,RM100000002B0QV_01_0153,

Hide Display 51201 20.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202304,202307,_53,_080764,_0392686,RM100000002BA7U,202307,999999,_53,_080764,_0392686,RM100000002CQYS,

Hide Display 821H1 21.REMOVE FLOOR UNDER WIRE

CAUTION:: Be sure to wear insulated gloves.

NOTICE:: Insulate the disconnected connectors with insulating tape.

a.

A523951

Remove the 2 nuts.

b.

Disengage the 4 clamps.

A523952

NOTICE:: If the clamps are removed forcibly, the stud bolts may be damaged.

c.

A523953

Disengage the grommet and pull out the floor under wire from the floor panel hole.

d.

A523954

Disengage the 2 clamps.

e.

A523955

Disengage the 2 clamps to remove the floor under wire.