8ZR-FXE ENGINE MECHANICAL  CYLINDER HEAD GASKET  INSTALLATION  

1.115,0.583 1.438,0.375 1.438,0.375 1.656,0.375 false 0.521,0.5 0.875,0.5 false 1.719,0.302 2.031,0.458 0.313,0.156 10 false *a 0.865,0 1.177,0.156 0.313,0.156 10 false *b 0.365,1.479 0.677,1.635 0.313,0.156 10 false *c 2.083,0.625 2.396,0.781 0.313,0.156 10 false *a 0.427,2.698 0.74,2.854 0.313,0.156 10 false *c 0.333,0.417 0.646,0.573 0.313,0.156 10 false *d

*a	Cylinder Block Sub-assembly
*b	3.0 to 5.0 mm (0.118 to 0.197 in.)
*c	10 to 15 mm (0.394 to 0.591 in.)
*d	Diameter 7.0 to 9.0 mm (0.276 to 0.354 in.)
	Front of Engine

Apply seal packing to the cylinder block sub-assembly as shown in the illustration.

NOTICE:

Install the cylinder head gasket within 3 minutes and tighten the cylinder head set bolts within 15 minutes of applying seal packing.

1.427,0.469 1.688,0.208 true 1.74,0.115 2.052,0.271 0.313,0.156 10 false *a

*a	Lot No.
	Front of Engine

Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.

NOTICE:

Make sure to install the cylinder head gasket in the correct direction.

1.021,0.573 1.177,0.25 1.177,0.25 1.354,0.25 false 2.073,0.688 2.385,0.844 0.313,0.156 10 false *a 0.406,1.458 0.719,1.615 0.313,0.156 10 false *b 1.427,0.188 1.74,0.344 0.313,0.156 10 false *a 0.427,2.75 0.74,2.906 0.313,0.156 10 false *b

*a	Cylinder Head Gasket
*b	Diameter 6 to 8 mm (0.236 to 0.315 in.)
	Front of Engine

Apply seal packing to the cylinder head gasket as shown in the illustration.

Install the No. 1 chain vibration damper to the cylinder head sub-assembly and cylinder block sub-assembly with the 2 bolts.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

2.833,2.135 3.104,1.427 true 1.052,3.573 1.583,3.573 true 0.719,0.323 1.115,0.188 1.115,0.188 1.531,0.188 true 1.573,0.438 0.729,0.438 true 1.49,0.885 0.438,0.885 0.438,0.885 0.438,0.729 true 1.094,0.885 1.094,0.708 true 3.063,1.25 3.375,1.406 0.313,0.156 10 false *a 1.635,3.51 1.948,3.667 0.313,0.156 10 false *b 1.594,0.125 1.906,0.281 0.313,0.156 10 false *c 1.625,0.375 1.938,0.531 0.313,0.156 10 false *d 1.552,0.823 1.865,0.979 0.313,0.156 10 false *e

*a	Place the chain sub-assembly on the sprocket
*b	Pass the chain sub-assembly through the damper
*c	Mark Plate (Orange)
*d	Timing Mark (Rectangle)
*e	Mark (Circle)

Install the chain sub-assembly with the mark plates (orange) of the chain sub-assembly aligned with the timing mark (rectangle) as shown in the illustration.

HINT:

·

There are 3 marks on the camshaft timing sprocket. Make sure to align the mark plate with the timing mark (rectangle).

·

Do not pass the chain sub-assembly around the sprocket of the camshaft timing gear assembly. Only place it on the camshaft timing gear assembly.

·

Pass the chain sub-assembly through the No. 1 chain vibration damper.

Place the chain sub-assembly on the crankshaft without passing it around the crankshaft.

Hold the hexagonal portion of the camshaft with a wrench and turn the camshaft timing gear assembly counterclockwise to align the mark plate (orange) with timing mark, and then install the chain sub-assembly.

2.938,3.083 3.646,1.854 true 5.635,3.125 5.333,1.698 true 3.792,1.74 4.156,1.219 4.156,1.219 3.594,1.615 true 5.573,3.177 5.885,3.333 0.313,0.156 10 false *a 4.146,1.104 4.458,1.26 0.313,0.156 10 false *b 2.813,3.115 3.125,3.271 0.313,0.156 10 false *c

*a	Tension the chain sub-assembly	*b	Mark Plate (Orange)
*c	Timing Mark	-	-

HINT:

If the camshaft timing gear assembly cannot be positioned as shown in the illustration, using a wrench to hold the hexagonal portion of the camshaft, slightly rotate the camshaft timing gear assembly counterclockwise and then install the chain sub-assembly.

1.125,1.896 1.906,1.896 true 2.083,1.938 2.865,1.938 true 0.771,1.802 1.083,1.958 0.313,0.156 10 true *a 2.917,1.875 3.229,2.031 0.313,0.156 10 true *b

*a	Timing Mark
*b	Mark Plate (Pink)

Align the mark plate (pink) with timing mark and install the chain sub-assembly to the crankshaft timing sprocket.

Check that each timing mark is at TDC (compression).

0.24,1.49 0.813,1.49 true 5.49,1.375 6.063,1.375 true 6.188,1.396 6.448,1.396 true 2.198,1.635 2.198,2.438 true 1.188,1.74 1.188,2.552 true 0.594,1.781 0.594,2.552 0.594,2.552 1.51,2.552 true 2.188,0.417 2.188,1.458 true 2.292,0.417 2.292,1.531 true 0.823,1.406 0.823,0.406 0.823,0.406 2.479,0.406 true 2.573,0.333 2.885,0.49 0.313,0.156 10 false *a 6.49,1.323 6.802,1.479 0.313,0.156 10 true *b 5.135,1.313 5.448,1.469 0.313,0.156 10 true *c 0.042,1.417 0.354,1.573 0.313,0.156 10 false *d 1.583,2.479 1.896,2.635 0.313,0.156 10 false *e 2.135,2.469 2.448,2.625 0.313,0.156 10 false *c

*a	Mark Plate (Orange)	*b	Mark Plate (Pink)
*c	Timing Mark	*d	Timing Mark (Rectangle)
*e	Mark (Circle)	-	-

HINT:

There are 3 marks on the camshaft timing sprocket. Make sure that the timing mark (rectangle) is at the top.