DOOR / HATCH BACK DOOR(for Double Swing Out Type) REASSEMBLY

Hide Display 68987 1.INSTALL BACK DOOR STAY HOOK

a.

2.125,0.729 2.292,0.958 0.167,0.229 6 false .

Install the back door stay hook with the 2 bolts.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

HINT:: Use the same procedure for the other side.

Hide Display 52166A 2.INSTALL REAR BUMPER UPPER COVER LH

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR BUMPER (except Wagon)>INSTALLATION202208,999999,_59,_079322,_0397095,RM1000000024I6E,

Hide Display 52165A 3.INSTALL REAR BUMPER UPPER COVER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 4.INSTALL CENTER PILLAR OUTER PROTECTOR (for High Roof)

HINT:: When installing the center pillar outer protector, heat the vehicle body and center pillar outer protector using a heat light.

Item	Temperature
Vehicle Body	20 to 30°C (68 to 86°F)
Center Pillar Outer Protector	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the vehicle body or center pillar outer protector excessively.

a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.

ii.

Wipe off any tape adhesive residue with cleaner.

b.

0.958,0.885 1.979,0.948 true 2.042,2.833 2.813,3.094 true 0.531,3.063 1.75,2.781 true 0.26,2.385 0.417,2.583 0.156,0.198 10 false A 0.771,0.792 1.083,0.99 0.313,0.198 10 false *a 0.354,2.99 0.667,3.188 0.313,0.198 10 false *b 2.865,3.063 3.177,3.26 0.313,0.198 10 false *b

*a	Release Paper
*b	Press Line

Align the lower end of the release paper with the press line and install a new center pillar outer protector as shown in the illustration.

Standard Value:

Area	Dimensions
A	0 mm (0 in.)

HINT:: Use the same procedure for the RH and LH sides.

Hide Display 68896 5.INSTALL BACK DOOR LOWER HINGE NO. 1 FEMALE COVER LH

a.

1,1.115 1.177,1.385 0.177,0.271 6 false .

Attach the claw and guide.

b.

Install the back door lower hinge No. 1 female cover LH with the screw.

Hide Display 68895 6.INSTALL BACK DOOR LOWER HINGE NO. 1 FEMALE COVER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 68856B 7.INSTALL BACK DOOR UPPER HINGE NO. 1 FEMALE COVER LH

a.

1.833,2.302 2,2.563 0.167,0.26 6 false .

Attach the claw.

b.

Install the back door upper hinge No. 1 female cover LH with the 2 screws.

Hide Display 68855B 8.INSTALL BACK DOOR UPPER HINGE NO. 1 FEMALE COVER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 67882C 9.INSTALL BACK DOOR NO. 2 WEATHERSTRIP (for Standard Roof)

a.

1.688,0.531 1.813,0.729 0.125,0.198 10 true 1 0.354,0.51 0.479,0.708 0.125,0.198 10 true 2 3.021,0.531 3.146,0.729 0.125,0.198 10 true 2 2.354,0.51 2.479,0.708 0.125,0.198 10 true 3 1.021,0.521 1.146,0.719 0.125,0.198 10 true 3

Attach the clips in the order shown in the illustration and install the back door No. 2 weatherstrip.

Hide Display 67882C 10.INSTALL BACK DOOR NO. 2 WEATHERSTRIP (for High Roof)

HINT:: When installing the back door No. 2 weatherstrip, heat the vehicle body and back door No. 2 weatherstrip using a heat light.

Item	Temperature
Vehicle Body	40 to 60°C (104 to 140°F)
Back Door No. 2 Weatherstrip	20 to 30°C (68 to 86°F)

NOTICE:: Do not heat the vehicle body or back door No. 2 weatherstrip excessively.

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.

ii.

Remove any remaining double-sided tape from the vehicle body.

iii.

Wipe off any tape adhesive residue with cleaner.

b.

1.625,0.656 1.74,0.885 0.115,0.229 10 true 1 2.948,0.646 3.063,0.875 0.115,0.229 10 true 2 0.333,0.625 0.448,0.854 0.115,0.229 10 true 2

Double-sided Tape

Install a new back door No. 2 weatherstrip.

i.

Using a heat light, heat the vehicle body and back door No. 2 weatherstrip.

ii.

Remove the release paper from the back door No. 2 weatherstrip.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

iii.

Degrease the back door No. 2 weatherstrip installation surface using non-residue solvent.

iv.

Attach the clip in the order shown in the illustration and install the back door No. 2 weatherstrip with double-sided tape.

NOTICE:: Press the double-sided tape on the back door No. 2 weatherstrip firmly to apply it.

Hide Display 69430C 11.INSTALL BACK DOOR LOCK STRIKER ASSEMBLY

a.

1.188,1.302 1.417,1.573 0.229,0.271 6 false .

Install the back door lock striker assembly with the 2 bolts.

Torque:: 19 N*m (194 kgf*cm, 14 ft.*lbf)

Hide Display 69046 12.TEMPORARILY INSTALL BACK DOOR LOWER DOWN FEMALE STOPPER SUB-ASSEMBLY

a.

0.979,1.531 1.25,1.75 0.271,0.219 6 false .

Temporarily install the back door lower down female stopper sub-assembly with the 2 bolts.

Hide Display 69462 13.INSTALL BACK DOOR SIDE MALE STOPPER LH

a.

1.125,0.885 1.313,1.125 0.188,0.24 6 false .

Install the back door side male stopper LH with the 2 bolts.

Torque:: 7.9 N*m (81 kgf*cm, 70 in.*lbf)

Hide Display 69047 14.TEMPORARILY INSTALL BACK DOOR UPPER LOCK STRIKER SUB-ASSEMBLY

a.

1.698,1.438 1.885,1.708 0.188,0.271 6 false .

for Standard Roof:

Temporarily install the back door upper lock striker sub-assembly with the 3 bolts.

b.

for High Roof:

Temporarily install the back door upper lock striker sub-assembly with the 3 bolts.

HINT:: Use the same procedure for the other side.

Hide Display 15.INSTALL CENTER PILLAR OUTER PROTECTOR (for High Roof)

HINT:: When installing the center pillar outer protector, heat the vehicle body and center pillar outer protector using a heat light.

Item	Temperature
Vehicle Body	20 to 30°C (68 to 86°F)
Center Pillar Outer Protector	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the vehicle body or center pillar outer protector excessively.

a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.

ii.

Wipe off any tape adhesive residue with cleaner.

b.

2.031,1.354 2.604,1.396 true 1.708,2.708 2.479,2.969 true 2.854,2.635 3.01,2.833 0.156,0.198 10 false A 2.667,1.333 2.979,1.531 0.313,0.198 10 false *a 2.531,2.917 2.698,3.125 0.167,0.208 10 true *b

*a	Release Paper
*b	Press Line

Align the lower end of the release paper with the press line and install a new center pillar outer protector as shown in the illustration.

Standard Value:

Area	Dimensions
A	0 mm (0 in.)

Hide Display 68957C 16.INSTALL BACK DOOR STAY HOLDER

a.

1.802,1.094 1.958,1.323 0.156,0.229 6 false .

Attach the claw and install the back door stay holder.

Hide Display 68955 17.INSTALL BACK DOOR STAY BRACKET

a.

2.271,1.073 2.417,1.302 0.146,0.229 6 false .

Install the back door stay bracket with the 2 bolts.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

Hide Display 68933 18.INSTALL BACK DOOR NO. 2 STAY

a.

1,0.823 1.208,0.719 false 1.208,0.948 1.417,0.844 false 1.479,1.125 1.615,0.969 false 1.323,1.073 1.635,1.271 0.313,0.198 10 false *a 1.052,0.917 1.365,1.115 0.313,0.198 10 false *b 0.865,0.76 1.177,0.958 0.313,0.198 10 false *c

*a	Bolt
*b	Wave Washer
*c	Bush

Attach the clamp and using a socket wrench, install the back door No. 2 stay, wave washer and bush with the bolt.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

Hide Display 67772S 19.INSTALL DOOR TRIM RETAINER CAP

a.

2.51,1.604 2.698,1.854 0.188,0.25 6 false .

Attach the claw and install the 12 door trim retainer caps.

Hide Display 69359 20.INSTALL BACK DOOR LOCK CUSHION

a.

1.771,0.958 1.958,1.188 0.188,0.229 6 false .

Attach the claw and install the back door lock cushion.

Hide Display 67837L 21.INSTALL DOOR DUST PROOF SEAL

a.

1.75,1.167 1.927,1.354 0.177,0.188 6 false .

Attach the claw and install the door dust proof seal.

Hide Display 67884A 22.INSTALL BACK DOOR CENTER WEATHERSTRIP

a.

Remove the release paper from the back door center weatherstrip.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

b.

Attach the clip in the order shown in the illustration and install the back door center weatherstrip with butyl tape.

0.604,0.385 0.708,0.583 0.104,0.198 10 true 1 2,2.573 2.104,2.771 0.104,0.198 10 true 4 0.396,2.156 0.5,2.354 0.104,0.198 10 true 3 0,0 0.104,0.198 0.104,0.198 10 true 4 4.417,0.271 4.521,0.469 0.104,0.198 10 true 1 2.177,0.865 2.281,1.063 0.104,0.198 10 true 2 5.771,0.844 5.875,1.042 0.104,0.198 10 true 2 4.073,2.333 4.177,2.531 0.104,0.198 10 true 3 5.719,2.667 5.823,2.865 0.104,0.198 10 true 4 0.052,0.042 0.427,0.281 0.375,0.24 12 false *A 3.688,0.083 4.063,0.323 0.375,0.24 12 false *B

*A	for Standard Roof	*B	for High Roof
	Butyl Tape	-	-

NOTICE:: When installing, make sure that non-drying sealer does not adhere to the body and back door.

Hide Display 69430C 23.INSTALL BACK DOOR LOCK STRIKER ASSEMBLY

a.

1.333,0.49 1.469,0.688 0.135,0.198 6 false .

Install the back door lock striker assembly with the 2 bolts.

Torque:: 19 N*m (194 kgf*cm, 14 ft.*lbf)

Hide Display 69042 24.INSTALL BACK DOOR LOWER STOPPER SUB-ASSEMBLY

a.

1.104,1.396 1.302,1.615 0.198,0.219 6 false .

Install the back door lower stopper sub-assembly with the 2 bolts.

Torque:: 7.9 N*m (81 kgf*cm, 70 in.*lbf)

Hide Display 69380C 25.INSTALL BACK DOOR LOWER LOCK ASSEMBLY

a.

Apply MP grease to the sliding parts of the back door lower lock assembly.

b.

1.229,1.188 1.417,1.406 0.188,0.219 6 false .

Install the back door lower lock assembly with the 3 bolts.

Torque:: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)

Hide Display 69461A 26.INSTALL BACK DOOR SIDE MALE STOPPER

a.

1.792,1.438 1.979,1.667 0.188,0.229 6 false .

Using a T30 "TORX" socket wrench, install the back door side male stopper with the 2 "TORX" screws.

Torque:: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

Hide Display 64680 27.INSTALL BACK DOOR LOCK CONTROL CABLE ASSEMBLY

a.

2.333,1.313 2.51,1.563 0.177,0.25 6 false .

Attach the clamp and install the back door lock control cable assembly.

Hide Display 69360G 28.TEMPORARILY INSTALL BACK DOOR LOCK ASSEMBLY LH

a.

When reusing the bolt:

i.

Clean the threads of the bolt with non-residue solvent.

ii.

Apply adhesive to the threads of the bolt.

Adhesive:: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

b.

Apply MP grease to the sliding parts of the back door lock assembly LH.

c.

1.26,1.292 1.427,1.531 0.167,0.24 6 false .

Temporarily install the back door lock assembly LH with the 3 bolts.

Hide Display 69660 29.INSTALL BACK DOOR LOCK REMOTE CONTROL ASSEMBLY LH

a.

2.073,1.063 2.354,1.438 0.281,0.375 6 false .

Install the back door lock remote control assembly LH with the 2 screws.

b.

2.948,0.677 3.146,0.906 0.198,0.229 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the snap and connect the back door lower lock assembly as shown in the illustration.

c.

Attach the clamp and connect the back door lock control cable assembly.

Hide Display 69291 30.INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY

a.

1.719,1.469 1.885,1.698 0.167,0.229 6 false .

Install the back door inside handle assembly with the screw.

Hide Display 69360G 31.INSTALL BACK DOOR LOCK ASSEMBLY LH

a.

Fully close the back door panel LH.

b.

1.729,0.427 1.917,0.688 0.188,0.26 6 false .

Tighten the 3 bolts and install the back door upper lock striker sub-assembly.

Torque:: 19 N*m (194 kgf*cm, 14 ft.*lbf)

c.

1.167,1.094 1.365,1.417 0.198,0.323 6 false .

Tighten the 3 bolts and install the back door lock assembly LH.

Torque:: 18.2 N*m (186 kgf*cm, 13 ft.*lbf)

d.

Open the back door panel LH.

Hide Display 69321 32.INSTALL BACK DOOR LOCK COVER (for High Roof)

a.

1.292,0.667 1.49,0.885 0.198,0.219 6 false .

Install in this Direction

Attach the guide and install the back door lock cover as shown in the illustration.

b.

Install the clip.

Hide Display 85035R 33.INSTALL REAR WASHER NOZZLE SUB-ASSEMBLY (w/ Rear Wiper)

Click hereVehicle Exterior>WIPER / WASHER>WASHER NOZZLE (for Rear Side)>INSTALLATION202208,999999,_59,_079320,_0385309,RM1000000024NQ3_01_0001,

Hide Display 85143R 34.INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>INSTALLATION202208,999999,_59,_079320,_0385303,RM1000000024VEO_01_0018,

Hide Display 85110R 35.INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>INSTALLATION202208,999999,_59,_079320,_0385303,RM1000000024VEO_01_0002,

Hide Display 36.INSTALL REAR WIPER ARM AND BLADE ASSEMBLY LH (w/ Rear Wiper)

Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>INSTALLATION202208,999999,_59,_079320,_0385303,RM1000000024VEO_01_0003,

Hide Display 867C0 37.INSTALL INNER MIRROR CAMERA ASSEMBLY (w/ Digital Inner Mirror)

Click hereVehicle Interior>MIRROR (INT)>INNER MIRROR MONITOR CAMERA>INSTALLATION202208,999999,_58,_078376,_0380055,RM1000000024I24_01_0014,

Hide Display 76839A 38.INSTALL BACK DOOR GARNISH COVER (w/ Digital Inner Mirror)

Click hereVehicle Interior>MIRROR (INT)>INNER MIRROR MONITOR CAMERA>INSTALLATION202208,999999,_58,_078376,_0380055,RM1000000024I24_01_0016,

Hide Display 76839C 39.INSTALL BACK DOOR GARNISH COVER (w/o Rear View Monitor System)

a.

2.021,1.323 2.208,1.563 0.188,0.24 6 false .

Install in this Direction

Attach the claw and install the back door garnish cover as shown in the illustration.

b.

1.188,1.396 1.375,1.656 0.188,0.26 6 false .

Install the 2 screws.

Hide Display 86790 40.INSTALL TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>TELEVISION CAMERA (for Rear)>INSTALLATION202208,202310,_56,_079315,_0398774,RM1000000024I1P_01_0005,202310,999999,_56,_079315,_0398774,RM100000002G4Y9_01_0005,

Hide Display 81204A 41.INSTALL LICENSE PLATE LIGHT ASSEMBLY

Click hereVehicle Exterior>LIGHTING (EXT)>LICENSE PLATE LIGHT ASSEMBLY>INSTALLATION202208,999999,_59,_079256,_0384440,RM1000000024I49_01_0079,

Hide Display 76801 42.INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BACK DOOR OUTSIDE GARNISH (except Wagon)>INSTALLATION202208,999999,_59,_079322,_0397101,RM1000000024I6M_01_0123,

Hide Display 87950 43.INSTALL OUTER UNDER REAR VIEW MIRROR ASSEMBLY (w/ Outer Under Rear View Mirror)

Click hereVehicle Exterior>MIRROR (EXT)>OUTER UNDER REAR VIEW MIRROR>INSTALLATION201902,999999,_59,_079319,_0387101,RM100000001GV3Z_01_0001,

Hide Display 67760A 44.INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY

a.

0.094,0.063 0.385,0.313 0.292,0.25 12 true *A 0.063,2.479 0.354,2.729 0.292,0.25 12 true *B

*A	for Standard Roof
*B	for High Roof
	Install in this Direction

Attach the clip and install the back door upper trim board assembly as shown in the illustration.

Hide Display 67290 45.INSTALL BACK DOOR DAMPER ASSEMBLY (for Standard Roof)

a.

Attach the guide and install the back door damper assembly.

b.

0.635,1.177 0.875,1.427 0.24,0.25 6 false .

Install the 3 bolts.

Torque:: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)

Hide Display 67751 46.INSTALL BACK DOOR TRIM BOARD

a.

1.813,0.552 2,0.875 0.188,0.323 6 false .

Install the back door trim board with the 12 clips.

Hide Display 47.INSTALL CENTER PILLAR OUTER PROTECTOR (for High Roof)

HINT:: When installing the center pillar outer protector, heat the vehicle body and center pillar outer protector using a heat light.

Item	Temperature
Vehicle Body	20 to 30°C (68 to 86°F)
Center Pillar Outer Protector	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the vehicle body or center pillar outer protector excessively.

a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.

ii.

Wipe off any tape adhesive residue with cleaner.

b.

0.75,1.365 1.323,1.406 true 1.708,2.708 2.479,2.969 true 0.51,2.667 0.667,2.865 0.156,0.198 10 false A 0.563,1.26 0.875,1.458 0.313,0.198 10 false *a 2.531,2.917 2.698,3.125 0.167,0.208 10 true *b

*a	Release Paper
*b	Press Line

Align the lower end of the release paper with the press line and install a new center pillar outer protector as shown in the illustration.

Standard Value:

Area	Dimensions
A	0 mm (0 in.)

Hide Display 68957C 48.INSTALL BACK DOOR STAY HOLDER

a.

1.792,0.948 1.927,1.135 0.135,0.188 6 false .

Attach the claw and install the back door stay holder.

Hide Display 68955 49.INSTALL BACK DOOR STAY BRACKET

a.

1.073,1.063 1.313,1.219 0.24,0.156 6 false .

Install the back door stay bracket with the 2 bolts.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

Hide Display 68931 50.INSTALL BACK DOOR NO. 1 STAY

a.

2.146,0.719 2.375,0.802 false 1.927,0.833 2.135,0.969 false 1.688,0.969 1.865,1.115 false 1.906,1.104 2.219,1.302 0.313,0.198 10 false *a 2.177,0.969 2.49,1.167 0.313,0.198 10 false *b 2.427,0.771 2.74,0.969 0.313,0.198 10 false *c

*a	Bolt
*b	Wave Washer
*c	Bush

Attach the clamp and using a socket wrench, install the back door No. 1 stay, wave washer and bush with the bolt.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

Hide Display 67772S 51.INSTALL DOOR TRIM RETAINER CAP

a.

0.146,1.594 0.302,1.792 0.156,0.198 10 false .

Attach the claw and install the 12 door trim retainer caps.

Hide Display 52.INSTALL SCREW GROMMET

a.

0.083,2.052 0.24,2.177 0.156,0.125 6 false .

Attach the claw and install the 6 screw grommets.

Hide Display 67837L 53.INSTALL DOOR DUST PROOF SEAL

a.

2.094,1.042 2.271,1.302 0.177,0.26 6 false .

Attach the claw and install the door dust proof seal.

Hide Display 69462 54.INSTALL BACK DOOR SIDE MALE STOPPER LH

a.

0.938,1.281 1.104,1.5 0.167,0.219 6 false .

Install the back door side male stopper LH with the 2 bolts.

Torque:: 7.9 N*m (81 kgf*cm, 70 in.*lbf)

Hide Display 69046 55.INSTALL BACK DOOR LOWER DOWN FEMALE STOPPER SUB-ASSEMBLY

a.

Fully close the back door panel RH.

b.

Open the back door panel RH.

c.

0.979,1.531 1.25,1.75 0.271,0.219 6 false .

Tighten the 2 bolts and install the back door lower down female stopper sub-assembly.

Torque:: 7.9 N*m (81 kgf*cm, 70 in.*lbf)

Hide Display 69403A 56.INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY RH

a.

1.917,0.615 2.073,0.823 0.156,0.208 6 false .

Temporarily install the back door side female stopper sub-assembly RH with the 2 bolts.

b.

Fully close the back door panel LH and RH.

c.

Open the back door panel LH and RH.

d.

Tighten the 2 bolts and install the back door side female stopper sub-assembly RH.

Torque:: 5.6 N*m (57 kgf*cm, 50 in.*lbf)

Hide Display 69690 57.INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY

a.

Apply MP grease to the sliding parts of the back door remote control assembly.

b.

0.865,0.333 1.031,0.521 0.167,0.188 10 true *a 2.396,0.698 2.563,0.885 0.167,0.188 10 true *a 1.188,1.156 1.354,1.344 0.167,0.188 10 true *b

*a	Guide
*b	Wire Harness Clamp
	Screw
	Connector

Attach the guide and install the back door remote control assembly.

c.

Install the 3 screws.

d.

Attach the wire harness clamp.

e.

Connect the connector.

Hide Display 69356A 58.INSTALL BACK DOOR UPPER ROD

a.

0.771,0.833 0.958,1.052 0.188,0.219 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the snap and install the back door upper rod as shown in the illustration.

Hide Display 69650 59.INSTALL BACK DOOR LOCK REMOTE CONTROL ASSEMBLY RH

a.

1.823,1.333 1.979,1.531 0.156,0.198 6 false .

Install the back door lock remote control assembly RH with the 2 bolts.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

b.

1.115,1.521 1.406,1.875 0.292,0.354 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the snap and connect the back door remote control assembly as shown in the illustration.

Hide Display 69351 60.INSTALL BACK DOOR UPPER LOCK CONTROL ROD

a.

0.563,1.625 0.729,1.854 0.167,0.229 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the snap and install the back door upper lock control rod as shown in the illustration.

Hide Display 69201B 61.INSTALL BACK DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

a.

Apply MP grease to the sliding parts of the back door outside handle frame sub-assembly.

b.

0.063,0.042 0.292,0.271 0.229,0.229 10 true *a 0.104,2.385 0.333,2.615 0.229,0.229 10 true *b

*a	Inside
*b	Outside

Attach the guide and install the back door outside handle frame sub-assembly as shown in the illustration.

c.

Using a T30 "TORX" socket wrench, install the back door outside handle frame sub-assembly with the "TORX" screw.

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

d.

0.531,0.833 0.729,1.083 0.198,0.25 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the snap and connect the back door upper lock control rod as shown in the illustration.

Hide Display 69241F 62.INSTALL DOOR OUTSIDE HANDLE PAD

a.

2.844,0.708 2.99,0.938 0.146,0.229 6 false .

Attach the claw and guide to install the door outside handle pad.

Hide Display 69242M 63.INSTALL BACK DOOR REAR OUTSIDE HANDLE PAD

a.

1.354,1.01 1.51,1.198 0.156,0.188 6 false .

Attach the guide and install the back door rear outside handle pad.

Hide Display 69055B 64.INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY

a.

2.302,1.031 2.51,1.313 0.208,0.281 6 false .

Install in this Direction

Insert the back door lock cylinder assembly as shown in the illustration.

b.

Using a T30 "TORX" socket wrench, install the back door lock cylinder assembly with the "TORX" screw.

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

c.

1.344,0.396 1.594,0.688 0.25,0.292 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the snap and connect the back door upper rod as shown in the illustration.

Hide Display 69211C 65.INSTALL BACK DOOR OUTSIDE HANDLE

a.

1.552,1.49 1.854,1.76 0.302,0.271 6 false .

Install in this Direction

Install the back door outside handle in the direction of the arrow shown in the illustration.

b.

0.375,1.625 0.729,1.188 true 0.26,1.594 0.448,1.792 0.188,0.198 10 true *1

*1	Holder
	Install in this Direction

Lower the lever in the direction indicated by the arrow shown in the illustration and attach the claw.

Hide Display 66.INSTALL HOLE PLUG

a.

0.094,2.031 0.25,2.167 0.156,0.135 6 false .

Install the 2 hole plugs.

Hide Display 69290F 67.INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY (w/ Handle)

a.

Apply MP grease to the sliding parts of the back door inside handle assembly.

b.

1.51,1.469 1.646,1.729 0.135,0.26 6 false .

Attach the guide and install the back door inside handle assembly.

c.

Install the 3 screws.

d.

2.5,2.948 2.708,3.198 0.208,0.25 6 false .

	Install in this Direction (1)
	Install in this Direction (2)

Attach the 2 snaps and connect the back door inside handle assembly and back door remote control assembly as shown in the illustration.

Hide Display 69350 68.INSTALL BACK DOOR LOCK ASSEMBLY

a.

Apply MP grease to the sliding parts of the back door lock assembly.

b.

2.583,2.75 2.781,2.948 0.198,0.198 10 true *a 2.135,2.302 2.333,2.5 0.198,0.198 10 true *b 2.927,2.115 3.125,2.313 0.198,0.198 10 true *c

*a	Wire Harness Clamp
*b	Cable Clamp
*c	Clamp
	Bolt
	Connector

Install the back door lock assembly with the 3 bolts.

Torque:: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)

c.

Attach the clamp and connect the back door lock assembly.

d.

Attach the wire harness clamp and cable clamp.

e.

Connect the connector.

Hide Display 69.INSTALL CLAMP (for High Roof)

a.

1.854,0.948 2.063,1.177 0.208,0.229 6 false .

Attach the claw and install the clamp.

Hide Display 64680 70.INSTALL BACK DOOR LOCK CONTROL CABLE ASSEMBLY (for High Roof)

a.

1.896,1.135 2.396,1.135 true 1.729,1.083 2.042,1.323 0.313,0.24 10 false *a

*a

String

Tie a string to the end of the back door lock control cable assembly.

b.

Pull the string from the top until the back door lock control cable assembly passes through.

c.

2.302,1.031 2.417,0.802 true 1.573,0.698 1.771,0.854 0.198,0.156 10 true *a 1.771,1.833 1.969,1.99 0.198,0.156 10 true *b 2.198,1.021 2.396,1.177 0.198,0.156 10 true *c

*a	Clamp
*b	Cable Clamp
*c	Tape

Attach the cable clamp as shown in the illustration.

d.

Attach the clamp and install the back door lock control cable assembly.

Hide Display 69350T 71.INSTALL BACK DOOR LOCK ASSEMBLY RH (for High Roof)

a.

2.094,0.99 2.333,1.302 0.24,0.313 6 false .

Attach the clamp and connect the back door lock assembly RH.

b.

When reusing the bolt:

i.

Clean the threads of the bolt with non-residue solvent.

ii.

Apply adhesive to the threads of the bolt.

Adhesive:: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

c.

Apply MP grease to the sliding parts of the back door lock assembly RH.

d.

2.198,0.865 2.427,1.208 0.229,0.344 6 false .

Temporarily install the back door lock assembly RH with the 3 bolts.

e.

Fully close the back door RH.

f.

1.229,1.323 1.396,1.563 0.167,0.24 6 false .

Tighten the 3 bolts and install the back door upper lock striker sub-assembly.

Torque:: 19 N*m (194 kgf*cm, 14 ft.*lbf)

g.

1.177,1.219 1.417,1.479 0.24,0.26 6 false .

Tighten the 3 bolts and install the back door lock assembly RH.

Torque:: 18.2 N*m (186 kgf*cm, 13 ft.*lbf)

h.

Open the back door panel RH.

Hide Display 69321 72.INSTALL BACK DOOR LOCK COVER (for High Roof)

a.

2.021,0.573 2.188,0.802 0.167,0.229 6 false .

Install in this Direction

Attach the guide and install the back door lock cover as shown in the illustration.

b.

Install the clip.

Hide Display 69455A 73.INSTALL BACK DOOR UPPER LOCK STRIKER COVER

a.

1.917,1.531 2.146,1.792 0.229,0.26 6 false .

Install in this Direction

for Standard Roof:

Attach the clip and install the back door upper lock striker cover as shown in the illustration.

b.

for High Roof:

Attach the clip and install the back door upper lock striker cover as shown in the illustration.

HINT:: Use the same procedure for the RH and LH sides.

Hide Display 81570 74.INSTALL CENTER STOP LIGHT ASSEMBLY

Click hereVehicle Exterior>LIGHTING (EXT)>HIGH MOUNTED STOP LIGHT ASSEMBLY>INSTALLATION202208,999999,_59,_079256,_0384441,RM1000000024I5H_01_0018,

Hide Display 85143R 75.INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>INSTALLATION202208,999999,_59,_079320,_0385303,RM1000000024VEO_01_0018,

Hide Display 85110R 76.INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>INSTALLATION202208,999999,_59,_079320,_0385303,RM1000000024VEO_01_0002,

Hide Display 77.INSTALL REAR WIPER ARM AND BLADE ASSEMBLY RH (w/ Rear Wiper)

HINT:: Use the same procedure described for the LH side.; Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>INSTALLATION202208,999999,_59,_079320,_0385303,RM1000000024VEO_01_0003,

Hide Display 67760A 78.INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY

a.

1.156,0.396 1.333,0.615 0.177,0.219 6 false .

Install in this Direction

Attach the clip and install the back door upper trim board assembly.

Hide Display 67847A 79.INSTALL BACK DOOR SERVICE HOLE COVER

0.594,1.896 0.802,2.177 0.208,0.281 6 false .

Butyl Tape

a.

Apply new butyl tape to the back door panel as shown in the illustration.

b.

0.146,1.063 0.323,1.24 0.177,0.177 10 true *a 1.74,0.26 1.917,0.438 0.177,0.177 10 true *a 3.135,0.677 3.313,0.854 0.177,0.177 10 true *a

*a	Reference Point
	Butyl Tape

Install a new back door service hole cover according to the reference points on the back door panel.

Hide Display 67751 80.INSTALL BACK DOOR TRIM BOARD

a.

0.427,0.677 0.833,1.031 0.406,0.354 6 false .

Install the back door trim board with the 12 clips.

Hide Display 69783B 81.INSTALL BACK DOOR INSIDE HANDLE BEZEL (w/ Handle)

1.313,0.75 1.552,1.073 0.24,0.323 6 false .

a.

Install the back door inside handle bezel with the 2 screws.

Hide Display 69291 82.INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY (w/ Handle)

a.

0.833,0.969 1.271,1 1.271,1 0.927,0.646 true 2.542,0.948 2.146,1.021 2.146,1.021 2.615,0.646 true 1.333,0.99 1.542,1.188 0.208,0.198 10 true *a 1.958,0.948 2.167,1.146 0.208,0.198 10 true *b

*a	Large Protrusion
*b	Large Cutout

Align the 2 large protrusions of the back door inside handle assembly with the 2 large cutouts of the back door remote control assembly and using a socket wrench, install the back door inside handle assembly with the screw as shown in the illustration.

Torque:: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

Hide Display 69298 83.INSTALL BACK DOOR INSIDE HANDLE COVER (w/ Handle, Cover)

a.

1.979,1.427 2.229,1.667 0.25,0.24 6 false .

Install in this Direction

Attach the claw and install the back door inside handle cover as shown in the illustration.

Hide Display 84.ADJUST TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)

a.

w/ Parking Assist Monitor System:

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>PARKING ASSIST MONITOR SYSTEM>CALIBRATION201902,202310,_56,_079315,_0385736,RM100000001GNRB,202310,999999,_56,_079315,_0385736,RM100000002G5JM,

b.

w/ Panoramic View Monitor System:

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>PANORAMIC VIEW MONITOR SYSTEM>CALIBRATION201906,202310,_56,_079315,_0396274,RM100000001IGR4,202310,999999,_56,_079315,_0396274,RM100000002G5L7,

DOOR / HATCH BACK DOOR(for Double Swing Out Type) REASSEMBLY

PROCEDURE