RM35X0E _55 Steering _079314 STEERING GEAR / LINKAGE _0388802 STEERING GEAR(for LHD) A

STEERING GEAR / LINKAGE STEERING GEAR(for LHD) INSTALLATION

PROCEDURE

Hide Display 1.ADJUST TIE ROD END SUB-ASSEMBLY

1.094,1.844 1.25,2.042 0.156,0.198 10 false A

Adjust the tie rod end sub-assembly LH and RH so that distance A is within the specified ranges.

Standard Length (A):: 5.0 mm (0.1969 in.) or less

CAUTION:: Make sure to tighten the nut in the alignment adjustment procedure.

NOTICE:: Make sure that the boots are not twisted.

HINT:: ·

The values listed above are reference values.

·

The toe-in is adjusted in another step.

Hide Display 45047 2.TEMPORARILY INSTALL TIE ROD END SUB-ASSEMBLY LH

1.104,1.167 0.833,0.667 0.833,0.667 1.271,1.188 true 0.688,0.49 1,0.688 0.313,0.198 10 false *a

Matchmark

Temporarily install the lock nut and tie rod assembly LH to the rack and pinion power steering gear assembly until the matchmarks are aligned.

HINT:: After adjusting the toe-in, tighten the lock nut.

Hide Display 45046 3.TEMPORARILY INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 44250 4.INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY

Install the power steering link assembly with the 2 bolts.

Torque:: 150 N*m (1530 kgf*cm, 111 ft.*lbf)

for 1GD-FTV:

1.333,4 1.667,4.25 1.667,4.25 1.833,4.25 true 6.469,0.865 6.469,0.635 6.469,0.635 6.604,0.635 true 1.865,4.156 2.125,4.333 0.26,0.177 10 true *2 6.635,0.573 6.948,0.729 0.313,0.156 10 true *1

Pressure Feed Tube

Return Hose

Slide the clip and install the return hose.

ii.

Install a new gasket.

iii.

Install the union bolt and pressure feed tube.

Torque:: 50 N*m (510 kgf*cm, 37 ft.*lbf)

for 7GR-FKS:

0.583,3.917 0.75,3.917 0.75,3.917 1,4.25 true 6,1.417 6.25,1.5 6.25,1.5 6.417,1.5 true 6.521,1.417 6.833,1.573 0.313,0.156 10 false *1 0.365,3.844 0.677,4 0.313,0.156 10 false *2

Pressure Feed Tube

Return Hose

Slide the clip and install the return hose.

ii.

Install a new gasket.

iii.

Install the union bolt and pressure feed tube.

Torque:: 50 N*m (510 kgf*cm, 37 ft.*lbf)

Hide Display 5.CONNECT INTERMEDIATE SHAFT ASSEMBLY

Align the matchmarks on the intermediate shaft assembly and power steering link assembly.

Install the bolt.

Torque:: 35 N*m (357 kgf*cm, 26 ft.*lbf)

Hide Display 45047 6.CONNECT TIE ROD END SUB-ASSEMBLY LH

Connect the tie rod end sub-assembly LH to the front axle hub assembly with nut.

Torque:: 100 N*m (1020 kgf*cm, 74 ft.*lbf)

Install a new cotter pin.

NOTICE:: If the holes for the cotter pin are not aligned, tighten the nut an additional 60°.

Hide Display 45046 7.CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 51108C 8.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY

Install the 2 rear side rail reinforcement sub-assembly with the 8 bolts.

Torque:: 35 N*m (357 kgf*cm, 26 ft.*lbf)

Hide Display 51405A 9.INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

for 7GR-FKS: Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202107,202310,_51,_078603,_0381343,RM100000001XZUR_02_0096,202310,999999,_51,_078603,_0381343,RM100000002G639_02_0096,

for 1GD-FTV: Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202107,202310,_51,_079219,_0384428,RM100000001WWCO_01_0088,202310,999999,_51,_079219,_0384428,RM100000002G5CP_01_0088,

Hide Display 52618 10.INSTALL LOWER FRONT BUMPER ABSORBER

for 7GR-FKS: Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202107,202310,_51,_078603,_0381343,RM100000001XZUR_02_0141,202310,999999,_51,_078603,_0381343,RM100000002G639_02_0141,

for 1GD-FTV: Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202107,202310,_51,_079219,_0384428,RM100000001WWCO_01_0089,202310,999999,_51,_079219,_0384428,RM100000002G5CP_01_0089,

Hide Display 51406A 11.INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ No. 2 Engine Under Cover Sub-assembly)

for 7GR-FKS: Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202107,202310,_51,_078603,_0381343,RM100000001XZUR_02_0097,202310,999999,_51,_078603,_0381343,RM100000002G639_02_0097,

for 1GD-FTV: Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202107,202310,_51,_079219,_0384428,RM100000001WWCO_01_0090,202310,999999,_51,_079219,_0384428,RM100000002G5CP_01_0090,

Hide Display 12.INSTALL FRONT WHEELS

Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>INSTALLATION201902,999999,_53,_079312,_0387328,RM100000001GWG0,

Hide Display 13.ADD POWER STEERING FLUID

Hide Display 14.ADJUST POWER STEERING FLUID

for 7GR-FKS: Click hereSteering>POWER ASSIST SYSTEMS>VANE PUMP (for 7GR-FKS(w/o Variable Flow Control Solenoid Valve))>ON-VEHICLE INSPECTION201902,999999,_55,_078944,_0389111,RM100000001HNAH,

for 1GD-FTV: Click hereSteering>POWER ASSIST SYSTEMS>VANE PUMP (for 1GD-FTV(w/o Variable Flow Control Solenoid Valve))>ON-VEHICLE INSPECTION201902,999999,_55,_078944,_0389112,RM100000001HNAJ,

Hide Display 15.CHECK FOR POWER STEERING FLUID LEAK

Hide Display 16.ADJUST FRONT WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>FRONT WHEEL ALIGNMENT>ADJUSTMENT202107,202201,_53,_079311,_0385765,RM100000001X2L4,202201,202208,_53,_079311,_0385765,RM1000000021TWD,202208,202310,_53,_079311,_0385765,RM1000000024SMN,202310,202405,_53,_079311,_0385765,RM100000002FS93,202405,202409,_53,_079311,_0385765,RM100000002M97J,202409,999999,_53,_079311,_0385765,RM100000002OE5J,

Hide Display 45047 17.FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY LH

2.667,2.75 2.667,3.083 2.667,3.083 2.75,3.083 true 1.385,2.083 1.698,2.281 0.313,0.198 10 false *a 2.813,3.021 3.125,3.219 0.313,0.198 10 false SST

*a	Torque Wrench Fulcrum Length

Using SST, tighten the tie rod end sub-assembly lock nuts.

SST: 09922-10240

Torque:: Specified Tightening Torque : 62 N*m (632 kgf*cm, 46 ft.*lbf)

NOTICE:: Make sure that the boots are not twisted.

HINT:: ·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201902,999999,_V1,_078841,_0382392,RM100000001GTX7,

·

When using SST (fulcrum length of 40 mm (1.575 in.)) + torque wrench (fulcrum length of 380 mm (14.961 in.)): 56.1 N*m (572 kgf*cm, 41 ft.*lbf)

Hide Display 45046 18.FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.