7GR-FKS ENGINE MECHANICAL  CYLINDER HEAD GASKET  INSTALLATION  

1.51,1.146 1.292,1.146 1.292,1.146 1.188,0.74 false 2.958,2.875 3.073,2.875 3.073,2.875 3.188,2.76 false 0.292,2.76 0.396,2.865 0.396,2.865 0.531,2.865 false 1.531,1.052 1.74,1.25 0.208,0.198 10 false *1 2.583,1.135 2.896,1.292 0.313,0.156 10 false *a 1.896,0.583 2.208,0.74 0.313,0.156 10 false *b 0.208,0.542 0.521,0.698 0.313,0.156 10 false *c 2.885,3.115 3.198,3.271 0.313,0.156 10 false *d 1.49,3.094 1.802,3.25 0.313,0.156 10 false *e 0.74,0.073 0.948,0.292 0.208,0.219 10 false *f 2.292,0.031 2.51,0.25 0.219,0.219 10 false *g 0.583,2.771 0.74,2.969 0.156,0.198 10 false A 2.813,2.781 2.969,2.979 0.156,0.198 10 false A

*1	Cylinder Head Gasket
*a	7.0 to 9.0 mm (0.276 to 0.354 in.)
*b	5.0 to 7.0 mm (0.197 to 0.276 in.)
*c	3.0 to 5.0 mm (0.118 to 0.197 in.)
*d	38.6 mm (1.52 in.)
*e	142.7 mm (5.62 in.)
*f	Side View
*g	View A

Apply seal packing to a new cylinder head gasket as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207 B or equivalent

NOTICE:

·

Be sure to clean and degrease the contact surfaces.

·

Apply seal packing to the bead on the cylinder head gasket.

·

Install the cylinder head gasket within 3 minutes and tighten the cylinder head set bolts within 15 minutes after applying seal packing.

·

Do not apply engine oil within 2 hours of installation.

1.802,1.802 1.802,1.938 false 1.729,1.938 1.938,2.146 0.208,0.208 10 false *a

*a	Lot No.
	Engine Front

Place the cylinder head gasket on the cylinder block surface with the Lot No. stamp upward.

NOTICE:

·

Be careful of the installation direction.

·

Gently place the cylinder head sub-assembly in order not to damage the gasket with the bottom part of the head.

Step 1:

i.

1.521,0.906 1.698,1.115 0.177,0.208 10 true 1 0.865,0.26 1,0.469 0.135,0.208 10 true 2 0.865,0.927 1.01,1.125 0.146,0.198 10 true 3 1.51,0.271 1.656,0.469 0.146,0.198 10 true 4 0.229,0.917 0.396,1.104 0.167,0.188 10 true 5 2.146,0.271 2.302,0.49 0.156,0.219 10 true 6 0.208,0.292 0.385,0.49 0.177,0.198 10 true 7 2.167,0.906 2.302,1.115 0.135,0.208 10 true 8

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

Torque:

36 N*m (367 kgf*cm, 27 ft.*lbf)

1.79,0.301 1.811,0.549 0.021,0.248 0.587,0.916 0.755,1.093 0.168,0.178 10 *a 2.54,0.202 2.753,0.412 0.213,0.210 10 *1 2.401,1.558 2.597,1.741 0.196,0.183 10 *3 2.909,0.732 3.089,0.908 0.180,0.176 10 *2 1.8,0.575 1.8,0.037 false 1.963,0.525 1.965,0.525 0.002,0 0.784,1.021 1.494,1.021 false 2.896,0.826 2.71,0.826 2.71,0.826 2.49,1.241 false

*1	Cylinder Head
*2	Cylinder Head Gasket
*3	Cylinder Block
*a	Wipe Clean

Thoroughly wipe off seal packing that has seeped out onto the front side of the engine.

2.594,2.979 2.75,3.146 2.75,3.146 2.906,3.146 false 0.198,3.125 0.302,3.125 0.302,3.125 0.365,3.021 false 1.208,0.75 1.354,1.167 1.354,1.167 1.51,1.167 false 1.552,1.073 1.729,1.26 0.177,0.188 10 false *1 2.594,1.146 2.823,1.354 0.229,0.208 10 false *a 1.917,0.563 2.115,0.771 0.198,0.208 10 false *b 0.208,0.531 0.406,0.729 0.198,0.198 10 false *c 1.698,3.146 1.917,3.333 0.219,0.188 10 false *d 0.615,3.146 0.813,3.365 0.198,0.219 10 false *e 0.729,0.083 0.938,0.281 0.208,0.198 10 false *f 2.313,0.073 2.542,0.313 0.229,0.24 10 false *g 2.958,3.042 3.115,3.24 0.156,0.198 10 false A 0.063,3.031 0.219,3.229 0.156,0.198 10 false A

*1	Cylinder Head Gasket
*a	7.0 to 9.0 mm (0.276 to 0.354 in.)
*b	5.0 to 7.0 mm (0.197 to 0.276 in.)
*c	3.0 to 5.0 mm (0.118 to 0.197 in.)
*d	111.3 mm (4.38 in.)
*e	39.3 mm (1.55 in.)
*f	Side View
*g	View A

Apply seal packing to a new No. 2 cylinder head gasket as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207 B or equivalent

NOTICE:

·

Be sure to clean and degrease the contact surfaces.

·

Apply seal packing to the bead on the No. 2 cylinder head gasket.

·

Install the No. 2 cylinder head gasket within 3 minutes and tighten the cylinder head set bolts within 15 minutes after applying seal packing.

·

Do not apply engine oil within 2 hours of installation.

2.042,1.813 2.042,1.938 false 1.979,1.969 2.208,2.177 0.229,0.208 10 false *a

*a	Lot No.
	Engine Front

Place the No. 2 cylinder head gasket on the cylinder block surface with the Lot No. stamp upward.

NOTICE:

·

Be careful of the installation direction.

·

Gently place the cylinder head LH in order not to damage the gasket with the bottom part of the head.

Step 1:

i.

1.177,0.24 1.281,0.396 0.104,0.156 10 true 1 0.583,1.563 0.688,1.719 0.104,0.156 10 true 6 1.219,1.552 1.323,1.708 0.104,0.156 10 true 4 1.865,1.583 1.969,1.74 0.104,0.156 10 true 2 2.469,1.563 2.573,1.719 0.104,0.156 10 true 7 2.458,0.24 2.563,0.396 0.104,0.156 10 true 5 1.844,0.229 1.948,0.385 0.104,0.156 10 true 3 0.552,0.24 0.656,0.396 0.104,0.156 10 true 8

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque:

36 N*m (367 kgf*cm, 27 ft.*lbf)

0.304,0.123 0.529,0.395 0.225,0.272 10 1 0.321,1.131 0.514,1.338 0.193,0.207 10 2

Tighten the 2 bolts in the order shown in the illustration.

Torque:

30 N*m (306 kgf*cm, 22 ft.*lbf)

1.79,0.301 1.811,0.549 0.021,0.248 0.587,0.916 0.755,1.093 0.168,0.178 10 *a 2.54,0.202 2.753,0.412 0.213,0.210 10 *1 2.401,1.558 2.597,1.741 0.196,0.183 10 *3 2.909,0.732 3.089,0.908 0.180,0.176 10 *2 1.8,0.575 1.8,0.037 false 1.963,0.525 1.965,0.525 0.002,0 0.784,1.021 1.494,1.021 false 2.896,0.826 2.71,0.826 2.71,0.826 2.49,1.241 false

*1	Cylinder Head LH
*2	No. 2 Cylinder Head Gasket
*3	Cylinder Block
*a	Wipe Clean

Thoroughly wipe off seal packing that has seeped out onto the front side of the engine.

2.323,0.302 2.135,0.302 2.135,0.302 1.979,0.531 false 2.948,1.573 2.552,1.573 false 0.615,1.594 0.948,1.594 0.948,1.594 1.188,1.094 true 0.604,1.042 1.063,1.042 false 2.396,0.177 2.563,0.344 0.167,0.167 10 false *1 3,1.469 3.167,1.635 0.167,0.167 10 false *2 0.417,1.5 0.604,1.698 0.188,0.198 10 false *3 0.406,0.948 0.573,1.115 0.167,0.167 10 false *4

*1	Valve Rocker Arm
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap

Install the 24 No. 1 valve rocker arm sub-assemblies as shown in the illustration.

NOTICE:

Install the No. 1 valve rocker arm sub-assembly to the same place it was removed from.

0.99,0.083 1.24,0.281 0.25,0.198 1.656,0.083 1.896,0.281 0.24,0.198 1.042,0.104 1.281,0.323 0.24,0.219 10 false L2 1.698,0.104 1.938,0.323 0.24,0.219 10 false L3

Make sure of the marks and numbers on the camshaft bearing caps and place each in the proper position and direction.

1.073,0.427 1.281,0.74 0.208,0.313 10 false 1 1.74,0.479 2.021,0.729 0.281,0.25 10 false 2 2.417,0.51 2.688,0.781 0.271,0.271 10 false 3 3.063,0.5 3.271,0.75 0.208,0.25 10 false 4 1.083,1.104 1.417,1.396 0.333,0.292 10 false 5 1.76,1.167 2.135,1.458 0.375,0.292 10 false 6 2.406,1.167 2.708,1.469 0.302,0.302 10 false 7 3.135,1.177 3.354,1.5 0.219,0.323 10 false 8

Temporarily install and tighten the 8 bolts in the order shown in the illustration.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

0.354,0.552 0.26,0.74 0.26,0.74 0.26,0.865 false 0.198,2.896 0.313,2.896 0.313,2.896 0.385,3 true 0.646,0.469 0.438,0.135 0.438,0.135 0.229,0.135 true 0.177,0.896 0.385,1.104 0.208,0.208 10 false *b 0.021,2.802 0.219,2.979 0.198,0.177 10 true *b 0.042,0.052 0.25,0.24 0.208,0.188 10 false *a 1.531,1.854 1.75,2.052 0.219,0.198 10 true *c

*a	Plunger
*b	Pin
*c	Push

Install the No. 3 chain tensioner assembly with the bolt.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

0.979,0.521 1.385,0.219 1.385,0.219 1.542,0.219 true 2.281,1.052 1.688,1.448 1.688,1.448 1,1 true 2.542,1.208 2.875,1.688 2.875,1.688 2.99,1.688 true 1.573,0.115 1.771,0.323 0.198,0.208 10 false *a 1.635,1.5 1.906,1.74 0.271,0.24 10 false *b 3.021,1.583 3.219,1.813 0.198,0.229 10 false *a

*a	Timing Mark
*b	Mark Plate

Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as shown in the illustration.

1.531,0.333 1.344,0.333 1.344,0.333 1.188,0.573 false 0.25,1.125 0.469,1.125 0.469,1.125 0.667,0.833 true 0.281,0.792 0.594,0.792 false 1.625,1.438 1.625,1.313 1.625,1.313 1.448,1.198 false 1.563,0.24 1.802,0.458 0.24,0.219 10 false *1 1.563,1.469 1.771,1.677 0.208,0.208 10 false *2 0.063,1.031 0.271,1.24 0.208,0.208 10 false *3 0.094,0.698 0.313,0.906 0.219,0.208 10 false *4 0.927,1.76 1.156,1.958 0.229,0.198 10 false *a 2.656,1.76 2.885,1.979 0.229,0.219 10 false *b

*1	No. 1 Valve Rocker Arm Sub-assembly
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap
*a	CORRECT
*b	INCORRECT

Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

3.115,2.302 3.365,2.542 0.25,0.24 10 false *a 3,0 3.25,0.24 0.25,0.24 10 false *b 0.823,3.385 1.073,3.625 0.25,0.24 10 false *c

*a	Diameter 3.0 to 4.0 mm (0.118 to 0.158 in.)
*b	Diameter 4.0 to 4.5 mm (0.158 to 0.177 in.)
*c	Clearance of 4.0 to 6.0 mm (0.158 to 0.236 in.)
	Seal Packing

Apply seal packing in a continuous line as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

·

Remove any oil from the contact surface.

·

Install the camshaft housing sub-assembly LH within 3 minutes.

·

Do not start the engine for at least 2 hours after installation.

Install the camshaft housing sub-assembly LH and tighten the 15 bolts in the order shown in the illustration.

3.073,3.219 3.406,3.219 true 4.792,3.219 5.125,3.219 true 0.802,0.073 1.01,0.313 0.208,0.24 10 false A 1.417,0.104 1.625,0.344 0.208,0.24 10 false A 1.906,0.115 2.115,0.354 0.208,0.24 10 false A 2.875,0.948 3.083,1.188 0.208,0.24 10 false A 2.656,1.75 2.865,1.99 0.208,0.24 10 false A 1.031,1.781 1.24,2.021 0.208,0.24 10 false A 0.49,0.656 0.604,0.823 0.115,0.167 10 true B 0.802,1.667 1.01,1.906 0.208,0.24 10 false B 1.146,0.688 1.26,0.865 0.115,0.177 10 true B 1.417,1.688 1.625,1.927 0.208,0.24 10 false B 1.646,0.698 1.76,0.875 0.115,0.177 10 true B 1.938,1.688 2.146,1.927 0.208,0.24 10 false B 2.573,0.125 2.781,0.365 0.208,0.24 10 false B 2.125,0.677 2.25,0.865 0.125,0.188 10 true B 2.417,1.698 2.625,1.938 0.208,0.24 10 false B 4.865,0.719 4.969,0.896 0.104,0.177 10 true 1 5.156,1.667 5.375,1.917 0.219,0.25 10 false 2 5.135,0.094 5.354,0.344 0.219,0.25 10 false 3 5.333,0.719 5.438,0.875 0.104,0.156 10 true 4 5.646,1.667 5.865,1.917 0.219,0.25 10 false 5 5.646,0.104 5.865,0.354 0.219,0.25 10 false 6 4.25,0.646 4.365,0.802 0.115,0.156 10 true 7 4.542,1.708 4.76,1.958 0.219,0.25 10 false 8 4.542,0.073 4.76,0.323 0.219,0.25 10 false 9 5.771,0.698 5.958,0.885 0.188,0.188 10 true 10 6.104,1.677 6.323,1.927 0.219,0.25 10 false 11 6.573,0.969 6.792,1.219 0.219,0.25 10 false 13 6.344,1.74 6.563,1.99 0.219,0.25 10 false 14 4.74,1.771 4.958,2.021 0.219,0.25 10 false 15 2.75,2.031 3.042,2.271 0.292,0.24 10 false *c 4.177,2.031 4.469,2.271 0.292,0.24 10 false *d 2.885,3.135 3.083,3.344 0.198,0.208 10 false *1 0.094,0.094 0.385,0.333 0.292,0.24 10 false *a 3.813,0.073 4.104,0.313 0.292,0.24 10 false *b 6.219,0.198 6.438,0.448 0.219,0.25 10 false 12 5.146,3.125 5.344,3.333 0.198,0.208 10 false *1

*1	Knock Pin	-	-
*a	Types of bolt	*b	Tightening order
*c	IN	*d	EX

Torque:

28 N*m (286 kgf*cm, 21 ft.*lbf)

Standard Bolt:

Item	Length
A	48 mm (1.89 in.)
B	68 mm (2.68 in.)

NOTICE:

·

When installing the camshaft housing sub-assembly LH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

·

If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly LH, clean the installation surfaces, and reapply seal packing.

·

If the camshaft housing sub-assembly LH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

1.208,0.271 1.365,0.469 0.156,0.198 10 true 1 1.906,0.323 2.063,0.521 0.156,0.198 10 true 2 2.542,0.313 2.698,0.51 0.156,0.198 10 true 3 3.167,0.302 3.323,0.5 0.156,0.198 10 true 4 1.188,0.844 1.344,1.042 0.156,0.198 10 true 5 1.875,0.885 2.031,1.083 0.156,0.198 10 true 6 2.563,0.885 2.719,1.083 0.156,0.198 10 true 7 3.167,0.969 3.323,1.167 0.156,0.198 10 true 8

Tighten the 8 bolts in the order shown in the illustration.

Torque:

16 N*m (163 kgf*cm, 12 ft.*lbf)

0.552,0.281 0.813,0.521 0.26,0.24 10 false *a 1.615,0.104 1.938,0.375 0.323,0.271 10 false *b

*a	Turn
*b	Hold

Using a wrench to hold the hexagonal portion of each camshaft, tighten the camshaft timing gear bolts of the camshaft timing gear assembly.

Torque:

95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:

Be careful not to damage the camshaft housing sub-assembly LH or spark plug tube with the wrench.

1.521,0.469 1.854,0.75 0.333,0.281 10 false *a 2.719,0.323 2.969,0.573 0.25,0.25 10 false *b

*a	Turn
*b	Hold

Using a wrench to hold the hexagonal portion of each camshaft, tighten the camshaft timing gear bolts of the camshaft timing exhaust gear assembly.

Torque:

95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:

Be careful not to damage the camshaft housing sub-assembly LH or spark plug tube with the wrench.

1.146,0.094 1.438,0.292 0.292,0.198 1.813,0.104 2.094,0.292 0.281,0.188 1.854,0.125 2.115,0.354 0.26,0.229 10 false R2 1.208,0.115 1.469,0.344 0.26,0.229 10 false R3

Make sure of the marks and numbers on the camshaft bearing caps and place each in the proper position and direction.

2.354,0.292 2.583,0.521 0.229,0.229 10 false 1 1.896,0.438 2.135,0.677 0.24,0.24 10 false 2 1.24,0.458 1.573,0.719 0.333,0.26 10 false 3 0.542,0.51 0.688,0.688 0.146,0.177 10 true 4 2.375,1.021 2.573,1.219 0.198,0.198 10 false 5 1.813,1.385 1.969,1.667 0.156,0.281 10 true 6 1.177,1.375 1.333,1.594 0.156,0.219 10 true 7 1.281,1.063 1.542,1.323 0.26,0.26 10 false 8 0.188,1.094 0.365,1.344 0.177,0.25 10 false 9

	Bolt A
	Bolt B

Temporarily install and tighten the 9 camshaft bearing cap bolts in the order shown in the illustration.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Standard Bolt:

Item	Length
A	40 mm (1.57 in.)
B	58 mm (2.28 in.)

1.417,2.635 1.792,2.906 1.792,2.906 2.292,2.906 true 1.938,2.479 2.083,2.24 2.083,2.24 2.427,2.24 true 3.073,1.792 3.26,2.104 3.26,2.104 3.26,2.354 true 2.344,2.813 2.615,3.063 0.271,0.25 10 false *a 2.458,2.146 2.729,2.375 0.271,0.229 10 false *b 3.188,2.365 3.385,2.573 0.198,0.208 10 false *b 2.719,0.969 2.958,1.208 0.24,0.24 10 true *c

*a	Plunger
*b	Pin
*c	Push

Install the No. 2 chain tensioner assembly with the bolt.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

0.823,1.031 0.823,1.313 true 2.573,0.542 2.719,0.51 2.719,0.51 2.854,0.51 true 1,0.927 1.74,1.5 1.74,1.5 2.448,1.135 true 0.771,1.333 0.979,1.552 0.208,0.219 10 true *a 2.906,0.417 3.146,0.656 0.24,0.24 10 true *a 1.677,1.542 1.938,1.792 0.26,0.25 10 false *b

*a	Timing Mark
*b	Mark Plate

Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as shown in the illustration.

1.531,0.333 1.344,0.333 1.344,0.333 1.188,0.573 false 0.25,1.125 0.469,1.125 0.469,1.125 0.667,0.833 true 0.281,0.792 0.594,0.792 false 1.625,1.438 1.625,1.313 1.625,1.313 1.448,1.198 false 1.563,0.24 1.802,0.458 0.24,0.219 10 false *1 1.563,1.469 1.771,1.677 0.208,0.208 10 false *2 0.063,1.031 0.271,1.24 0.208,0.208 10 false *3 0.094,0.698 0.313,0.906 0.219,0.208 10 false *4 0.927,1.76 1.156,1.958 0.229,0.198 10 false *a 2.656,1.76 2.885,1.979 0.229,0.219 10 false *b

*1	No. 1 Valve Rocker Arm Sub-assembly
*2	Valve Lash Adjuster Assembly
*3	Valve Stem
*4	Valve Stem Cap
*a	CORRECT
*b	INCORRECT

Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

1.698,1.563 1.885,1.885 1.885,1.885 2.073,1.885 true 1.063,4.063 1.375,4.354 0.313,0.292 10 false *a 2.917,2.573 3.219,2.802 0.302,0.229 10 false *b 2.115,1.802 2.333,2.01 0.219,0.208 10 false *a

*a	Diameter 3.0 to 4.0 mm (0.118 to 0.158 in.)
*b	Clearance of 4.0 to 6.0 mm (0.158 to 0.236 in.)
	Seal Packing

Apply seal packing in a continuous line as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

·

Remove any oil from the contact surface.

·

Install the camshaft housing sub-assembly RH within 3 minutes.

·

Do not start the engine for at least 2 hours after installation.

Install the camshaft housing sub-assembly RH and tighten the 15 bolts in the order shown in the illustration.

3.896,3.219 4.219,3.219 true 4.844,3.146 5,3.146 5,3.146 5.5,3.24 true 1.583,0.208 1.781,0.417 0.198,0.208 10 false A 2.083,0.208 2.281,0.417 0.198,0.208 10 false A 0.583,0.698 0.74,0.885 0.156,0.188 10 true A 0.458,0.938 0.656,1.146 0.198,0.208 10 false A 0.958,0.177 1.208,0.448 0.25,0.271 10 false B 0.802,1.635 1.052,1.906 0.25,0.271 10 false B 1.083,1.646 1.333,1.917 0.25,0.271 10 false B 0.865,0.677 0.979,0.854 0.115,0.177 10 true B 1.583,1.656 1.833,1.927 0.25,0.271 10 false B 2.073,1.656 2.323,1.927 0.25,0.271 10 false B 2.542,1.719 2.792,1.99 0.25,0.271 10 false B 2.844,0.406 3.094,0.677 0.25,0.271 10 false B 4.76,0.74 4.906,0.896 0.146,0.156 10 true 1 5.042,1.635 5.26,1.854 0.219,0.219 10 false 2 5.052,0.208 5.271,0.427 0.219,0.219 10 false 3 4.271,0.708 4.396,0.875 0.125,0.167 10 true 4 4.552,1.625 4.771,1.844 0.219,0.219 10 false 5 4.552,0.177 4.771,0.396 0.219,0.219 10 false 6 3.844,0.635 3.958,0.802 0.115,0.167 10 true 7 4.063,1.625 4.281,1.844 0.219,0.219 10 false 8 3.917,0.177 4.135,0.396 0.219,0.219 10 false 9 5.146,0.688 5.313,0.854 0.167,0.167 10 true 10 5.458,1.698 5.677,1.917 0.219,0.219 10 false 11 5.781,0.406 6,0.625 0.219,0.219 10 false 12 3.49,0.75 3.656,0.917 0.167,0.167 10 true 13 3.729,1.635 3.948,1.854 0.219,0.219 10 false 14 3.344,1.031 3.563,1.25 0.219,0.219 10 false 15 3.76,1.938 4.063,2.281 0.302,0.344 10 false *c 4.865,1.948 5.167,2.292 0.302,0.344 10 false *d 3.698,3.135 3.906,3.333 0.208,0.198 10 false *1 6.104,2.146 6.448,2.49 0.344,0.344 10 false 45° 0.156,0.094 0.458,0.438 0.302,0.344 10 false *a 3.25,0.125 3.552,0.469 0.302,0.344 10 false *b 5.854,3.073 6.198,3.417 0.344,0.344 10 false 45° 1.333,0.719 1.448,0.896 0.115,0.177 10 true B 1.813,0.698 1.927,0.875 0.115,0.177 10 true B 2.25,0.698 2.365,0.875 0.115,0.177 10 true B 4.635,3.073 4.844,3.271 0.208,0.198 10 false *1

*1	Knock Pin	-	-
*a	Types of bolt	*b	Tightening order
*c	EX	*d	IN

Torque:

28 N*m (286 kgf*cm, 21 ft.*lbf)

Standard Bolt:

Item	Length
A	48 mm (1.89 in.)
B	68 mm (2.68 in.)

NOTICE:

·

When installing the camshaft housing sub-assembly RH, it is necessary to correctly position the camshafts as shown in the illustration.

Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

·

If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly RH, clean the installation surfaces, and reapply seal packing.

·

If the camshaft housing sub-assembly RH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

2.219,0.167 2.354,0.365 0.135,0.198 10 true 1 1.771,0.188 1.896,0.375 0.125,0.188 10 true 2 1.094,0.188 1.24,0.375 0.146,0.188 10 true 3 0.438,0.208 0.583,0.375 0.146,0.167 10 true 4 2.25,0.74 2.375,0.906 0.125,0.167 10 true 5 1.781,0.813 1.906,0.99 0.125,0.177 10 true 6 1.104,0.802 1.26,0.99 0.156,0.188 10 true 7 1.167,1.479 1.333,1.688 0.167,0.208 10 true 8 0.104,0.854 0.271,1.042 0.167,0.188 10 true 9

Tighten the 9 bolts in the order shown in the illustration.

Torque:

16 N*m (163 kgf*cm, 12 ft.*lbf)

2.927,0.344 3.219,0.563 0.292,0.219 10 false *a 1.01,0.271 1.219,0.5 0.208,0.229 10 false *b

*a	Turn
*b	Hold

Using a wrench to hold the hexagonal portion of each camshaft, tighten the camshaft timing gear bolts of the camshaft timing gear assembly.

Torque:

95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:

Be careful not to damage the camshaft housing sub-assembly RH or spark plug tube with the wrench.

2.344,0.396 2.667,0.656 0.323,0.26 10 false *a 0.333,0.802 0.615,1.063 0.281,0.26 10 false *b

*a	Turn
*b	Hold

Using a wrench to hold the hexagonal portion of each camshaft, tighten the camshaft timing gear bolts of the camshaft timing exhaust gear assembly RH.

Torque:

95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:

Be careful not to damage the camshaft housing sub-assembly RH or spark plug tube with the wrench.