RM35X0E _53 Suspension _078876 FRONT SUSPENSION _0384534 FRONT LOWER SUSPENSION ARM A

FRONT SUSPENSION FRONT LOWER SUSPENSION ARM REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front lower No. 1 suspension arm sub-assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Front wheel alignment adjustment	w/ VSC OFF Switch: · Perform reset memory · Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(201902,999999,_54,_078667,_0385049,RM100000001GK1P,)
Suspension, tires, etc.	Television camera assembly optical axis (Back camera position setting)	Parking assist monitor system	(201902,202310,_56,_079315,_0385736,RM100000001GNRB,202310,999999,_56,_079315,_0385736,RM100000002G5JM,)
Suspension, tires, etc.	· Parking assist ECU initialization · Adjust steering angle	Panoramic view monitor system	(201906,202310,_56,_079315,_0396274,RM100000001IGR4,202310,999999,_56,_079315,_0396274,RM100000002G5L7,)
Replacement of the rear height control sensor sub-assembly LH, removal and reinstallation of the rear height control sensor sub-assembly LH, replacement of the suspension, etc. have been performed	Perform headlight ECU sub-assembly LH initialization	Lighting system (EXT)	(201906,999999,_59,_079256,_0396321,RM100000001IGX8,)

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1.REMOVE FRONT WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL201902,999999,_V1,_078672,_0387313,RM100000001GWDK,

Hide Display 51406A 2.REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ No. 2 Engine Under Cover Sub-assembly)

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0148,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0148,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0148,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202005,_51,_079219,_0384428,RM100000001IW72_01_0082,202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0082,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0082,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0082,202310,999999,_51,_079219,_0384428,RM100000002G5CF_01_0082,

Hide Display 52618 3.REMOVE LOWER FRONT BUMPER ABSORBER

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0067,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0067,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0067,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202005,_51,_079219,_0384428,RM100000001IW72_01_0083,202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0083,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0083,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0083,202310,999999,_51,_079219,_0384428,RM100000002G5CF_01_0083,

Hide Display 51405A 4.REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0052,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0052,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0052,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202005,_51,_079219,_0384428,RM100000001IW72_01_0084,202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0084,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0084,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0084,202310,999999,_51,_079219,_0384428,RM100000002G5CF_01_0084,

Hide Display 51495 5.REMOVE TRANSMISSION UNDER COVER (w/ Transmission Under Cover)

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (EMISSION CONTROL)>UREA PUMP>REMOVAL201902,202208,_51,_079220,_0384127,RM100000001GF5P_01_0009,202208,999999,_51,_079220,_0384127,RM1000000025TB7_01_0008,

Hide Display 51408B 6.REMOVE ENGINE UNDER COVER SUB-ASSEMBLY RH (w/ Engine Under Cover Sub-assembly RH)

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202005,_51,_079219,_0384428,RM100000001IW72_01_0085,202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0085,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0085,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0085,202310,999999,_51,_079219,_0384428,RM100000002G5CF_01_0085,

Hide Display 51108C 7.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0136,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0136,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0136,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202005,_51,_079219,_0384428,RM100000001IW72_01_0064,202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0064,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0064,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0064,202310,999999,_51,_079219,_0384428,RM100000002G5CF_01_0064,

Hide Display 45047 8.DISCONNECT TIE ROD END SUB-ASSEMBLY

for LHD:

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR (for LHD)>REMOVAL201902,999999,_55,_079314,_0388802,RM100000001H42S_01_0016,

for RHD:

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR (for RHD)>REMOVAL201902,202107,_55,_079314,_0388803,RM100000001HFSN_01_0016,202107,999999,_55,_079314,_0388803,RM0000003TPAIFD_01_0016,

Hide Display 89543 9.DISCONNECT FRONT SPEED SENSOR

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL201906,999999,_53,_078876,_0384533,RM100000001J041_01_0009,

Hide Display 10.DISCONNECT FRONT DISC BRAKE CALIPER ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB BOLT>REPLACEMENT201902,999999,_52,_079259,_0385112,RM100000001GKGC_01_0018,

Hide Display 43512 11.REMOVE FRONT DISC

Click hereBrake>BRAKE (FRONT)>FRONT BRAKE>REMOVAL201902,999999,_54,_078670,_0387338,RM100000001GWHP_01_0020,

Hide Display 43212 12.DISCONNECT STEERING KNUCKLE

Remove the 2 bolts, 2 nuts and disconnect the steering knuckle from the front shock absorber assembly.

NOTICE:: When removing the nuts, keep the bolts from rotating.

Hide Display 48069 13.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

Remove the cotter pin.

Remove the nut.

1.354,1.375 0.917,1.865 0.917,1.865 1.323,1.26 true 3.073,0.896 3.375,1.156 0.302,0.26 10 false *a 0.781,1.875 1.281,2.135 0.5,0.26 10 false SST

*a	1 mm (0.0394 in.)

Install SST to the front lower No. 1 suspension arm sub-assembly as shown in the illustration.

SST: 09961-02080

NOTICE:: Check that the clearance measurement between SST and the steering knuckle is 1 mm (0.0394 in.).

2.333,2.073 2.5,2.573 2.5,2.573 2.75,2.573 true 3.188,1.083 3.406,1.313 0.219,0.229 10 true *a 0.76,0.469 1.094,0.802 0.333,0.333 10 false *b 2.792,2.51 3.208,2.76 0.417,0.25 10 false SST

*a	Turn
*b	Hold

Using SST, disconnect the front lower No. 1 suspension arm sub-assembly from the steering knuckle.

SST: 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04031, 09957-04010, 09958-04011)

NOTICE:: ·

Before using the SST center bolt (09953-04020), apply grease to its threads and tip.

·

Do not damage the dust cover.

Hide Display 43212 14.TEMPORARILY INSTALL STEERING KNUCKLE

Temporarily install the steering knuckle to the from the front shock absorber assembly with the 2 bolts and 2 nuts.

NOTICE:: ·

Insert the bolt from the front of the vehicle.

·

When installing the bolts, keep the nuts from rotating.

·

Do not apply lubricants to the steering knuckle and shock absorber contact surfaces.

Hide Display 48069 15.REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

Remove the 2 bolts, 2 nuts and front lower No. 1 suspension arm sub-assembly from the front frame assembly.