STEERING GEAR / LINKAGE  STEERING GEAR(for LHD)  REASSEMBLY  

3.073,3.76 2.792,3.615 true 1.396,3.083 1.521,2.76 1.521,2.76 1.667,2.76 false 1.479,0.781 1.479,0.198 1.479,0.198 1.948,0.198 true 1.792,0.74 1.792,0.198 true 2.479,3.5 2.938,3.698 0.458,0.198 10 false SST 3,4.333 3.313,4.531 0.313,0.198 10 false *a 0.813,3.885 1.125,4.083 0.313,0.198 10 false *c 2.552,0.969 2.865,1.167 0.313,0.198 10 false *c 0.24,4.354 0.552,4.552 0.313,0.198 10 false *b 3.198,0.917 3.427,1.125 0.229,0.208 10 false *b 0.49,1.438 0.688,1.635 0.198,0.198 10 true *a 1.719,2.677 2.177,2.875 0.458,0.198 10 false SST 2.021,0.125 2.479,0.323 0.458,0.198 10 false SST 0.104,0.094 0.417,0.292 0.313,0.198 10 false *A 0.156,2.688 0.469,2.885 0.313,0.198 10 false *B

*A	for LH Side
*B	for RH Side
*a	Hold
*b	Turn
*c	Torque Wrench Fulcrum Length

Using SST, install the steering rack end sub-assembly (LH side) to the steering rack.

SST

09922-10010  

Torque:

Specified tightening torque: : 145 N*m (1479 kgf*cm, 107 ft.*lbf)

NOTICE:

Rotate SST in the direction shown in the illustration.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201902,999999,_V1,_078841,_0382392,RM100000001GTX7,

·

When using SST (fulcrum length of 122.5 mm (4.823 in.)) + torque wrench (fulcrum length of 400 mm (15.748 in.)): 111 N*m (1132 kgf*cm, 82 ft.*lbf)

2.302,1.406 2.604,1.646 false 0.292,0.573 0.448,0.771 0.156,0.198 10 false A 2.667,1.604 3.01,1.813 0.344,0.208 10 false SST

Using SST, install a new steering rack boot clamp LH as shown in the illustration.

SST

09240-00021  
09521-24010  

Standard clearance (A):

3.0 mm (0.118 in.) or less

NOTICE:

Be careful not to damage the steering rack boot.

1.49,0.427 1.802,0.583 0.313,0.156 10 false *a

*a	Torque Wrench Fulcrum Length

Using a union nut wrench, install the 2 steering turn pressure tubes.

Torque:

Specified tightening torque : 15 N*m (153 kgf*cm, 11 ft.*lbf)

NOTICE:

Do not damage the O-rings.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201902,999999,_V1,_078841,_0382392,RM100000001GTX7,

·

When using a union nut wrench (fulcrum length of 25 mm (0.984 in.)) + torque wrench (fulcrum length of 162 mm (6.378 in.)): 13 N*m (133 kgf*cm, 10 ft.*lbf)

1.417,0.417 1.729,0.573 0.313,0.156 10 false *a

*a	Torque Wrench Fulcrum Length

Using a union nut wrench, install the pressure feed tube assembly.

Torque:

Specified tightening torque : 25 N*m (255 kgf*cm, 18 ft.*lbf)

NOTICE:

Do not damage the O-rings.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201902,999999,_V1,_078841,_0382392,RM100000001GTX7,

·

When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 21.4 N*m (218 kgf*cm, 16 ft.*lbf)

1.646,2.677 2.406,3.51 2.406,3.51 1.792,2.688 true 1.427,0.438 1.802,0.615 0.375,0.177 10 false *b 2.448,3.5 2.76,3.656 0.313,0.156 10 false *a

*a	Matchmark
*b	Torque Wrench Fulcrum Length

Align the matchmarks and install the steering gear outlet return tube to the rack and pinion power steering gear assembly.