RM35X0E _58 Vehicle Interior _079316 HEATING / AIR CONDITIONING _0386653 AIR CONDITIONING SYSTEM(for Manual Cooler System) Y

HEATING / AIR CONDITIONING  AIR CONDITIONING SYSTEM(for Manual Cooler System)  HOW TO PROCEED WITH TROUBLESHOOTING  


CAUTION / NOTICE / HINT

HINT:
·

Use the following procedure to troubleshoot the air conditioning system.

·

*: Use the GTS.



PROCEDURE

1.VEHICLE BROUGHT TO WORKSHOP
Result:
Proceed to
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NEXT

2.CUSTOMER PROBLEM ANALYSIS
2.CUSTOMER PROBLEM ANALYSIS
HINT:
·

In troubleshooting, in order to check the problem symptoms accurately and judge correctly, avoid having any preconceptions. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.

·

Gather as much information as possible for reference. Past malfunctions that seem unrelated may also help in some cases.

·

The following 5 items are important points for problem analysis:

What Vehicle model, system name
When Date and time, frequency, whether the problem occurred recently or has been occurring for a long time
Where Whether the problem occurs at specified place
Under what conditions? Whether the doors were locked or unlocked, whether the ignition switch was ON, whether the engine was running
How did it happen? Ask the customer for details about the vehicle operating conditions, environment and malfunction



Result:
Proceed to
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NEXT

3.INSPECT BATTERY VOLTAGE
3.INSPECT BATTERY VOLTAGE
a.

Inspect the battery voltage.

Standard voltage:

11 to 14 V


HINT:

A simple method to determine whether the battery is depleted is to operate the horn.


If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.


b.

Check the fuses and relays.


c.

Check the connector connections and terminals to make sure that there are no abnormalities such as loose connections, deformation, etc.


Result:
Proceed to
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NEXT

4.CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*
5.CHECK FOR DTC*
a.

Check for DTCs and note any codes that are output.

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING SYSTEM (for Manual Cooler System)>DTC CHECK / CLEAR

Body Electrical > Air Conditioner > Trouble Codes
50001 121


c.

Recheck for DTCs. Based on the DTCs output above, try to force output of the air conditioning system DTC by simulating the operation indicated by the DTC.

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING SYSTEM (for Manual Cooler System)>DTC CHECK / CLEAR

Body Electrical > Air Conditioner > Trouble Codes
50001 121

Result:
Result Proceed to
DTCs are not output A
DTCs are output B



A

6.CHECK AIR CONDITIONING CONTROL SWITCH FUNCTION

B

6.CHECK AIR CONDITIONING CONTROL SWITCH FUNCTION
a.

Operate each switch on the air conditioning control assembly to check that the air conditioning system operates normally.


Result:
Result Proceed to
Air conditioning system operates normally A
Air conditioning system does not operate normally B



A

7.CHECK BLOWER FUNCTION

B

7.CHECK BLOWER FUNCTION
a.

Operate the blower switch on the air conditioning control assembly to check that the blower function is controlled normally.


Result:
Result Proceed to
Blower function is controlled normally A
Blower function is not controlled normally B



A

8.CHECK FRESH/RECIRCULATION CONTROL FUNCTION

B

8.CHECK FRESH/RECIRCULATION CONTROL FUNCTION
a.

Operate the blower switch on the air conditioning control assembly to check that the fresh/recirculation control function is controlled normally.


Result:
Result Proceed to
Fresh/recirculation control function is controlled normally A
Fresh/recirculation control function is not controlled normally B



A

9.CHECK AIR OUTLET CHANGING FUNCTION

B

9.CHECK AIR OUTLET CHANGING FUNCTION
a.

Operate the MODE switch on the air conditioning control assembly to check that the air outlet changing function is controlled normally.


Result:
Result Proceed to
Air outlet changing function is controlled normally A
Air outlet changing function is not controlled normally B



A

10.CHECK COOL AIR FUNCTION

B

10.CHECK COOL AIR FUNCTION
a.

Operate the temperature switch and temperature adjustment switch on the air conditioning control assembly to check that the cooling performance is controlled normally.


Result:
Result Proceed to
Cooling performance is controlled normally A
Cooling performance is not controlled normally B



A

11.USE SIMULATION METHOD TO CHECK

B

12.CONFIRMATION TEST
Result:
Proceed to
NEXT



NEXT

END