BRAKE (REAR)  REAR BRAKE(for Rear Drum Brake)  INSTALLATION  

Install the rear wheel brake cylinder assembly to the brake backing plate with the 2 bolts.

Torque:

9.5 N*m (97 kgf*cm, 84 in.*lbf)

2.729,2.885 2.729,2.646 true 1.792,2.969 2.104,3.125 0.313,0.156 10 false *a 2.656,2.917 2.969,3.073 0.313,0.156 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, connect the rear brake tube to the rear wheel brake cylinder assembly.

Torque:

Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201902,999999,_V1,_078841,_0382392,RM100000001GTX7,

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)

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High Temperature Grease

Apply high temperature grease to the adjusting bolt.

Assemble the rear brake strut kit as shown in the illustration.

Install the rear brake strut kit and rear brake parking brake shoe lever sub-assembly to the brake shoe (rear).

Using needle-nose pliers, install the parking brake reaction lever with 2 new C-washers.

Install the rear brake automatic adjust lever and rear brake automatic adjust lever tension spring to the brake shoe (front).

Using needle-nose pliers, install the No. 3 parking brake cable assembly to the rear brake parking brake shoe lever.

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High Temperature Grease

Apply high temperature grease to the surfaces of the brake backing plate that contact the brake shoes as shown in the illustration.

Install the brake shoe (rear), shoe hold down spring pin, shoe hold down spring and shoe hold down spring cup.

Install the shoe tension spring.

1.823,4.198 2.521,3.792 2.521,3.792 2.188,3.219 true 1.604,4.198 1.104,3.76 1.104,3.76 1.531,3.479 true 1.729,4.094 2.031,3.677 2.031,3.677 1.75,3.469 true 0.917,3.698 1.229,3.854 0.313,0.156 10 false *1 2.583,3.719 2.896,3.875 0.313,0.156 10 false *2 2.073,3.594 2.385,3.75 0.313,0.156 10 false *a

*1	Lower Parking Brake Shoe Strut
*2	Parking Brake Reaction Lever
*a	Protrusion

Install the lower parking brake shoe strut.

HINT:

Insert the lower parking brake shoe strut under the protrusion of the parking brake reaction lever as shown in the illustration.

Install the brake shoe (front), shoe hold down spring pin, shoe hold down spring and shoe hold down spring cup.

Install the tension spring to the brake shoe.

1.438,0.802 1.906,1.125 1.906,1.125 2.771,1.125 true 1.594,0.563 1.76,0.302 1.76,0.302 2.688,0.302 true 0.542,1.833 0.927,1.833 true 2.74,0.219 2.969,0.417 0.229,0.198 10 true *1 2.833,1.073 3.146,1.229 0.313,0.156 10 false *2 0.229,1.75 0.531,1.938 0.302,0.188 10 true SST

*1	Wheel Cylinder Boot
*2	Tension Spring

Using SST, install the tension spring to the brake shoe (front).

SST

09921-00011  

NOTICE:

Do not damage the wheel cylinder boot.

0.542,0.979 0.823,0.385 0.823,0.385 1.188,0.385 true 1.24,0.302 1.552,0.458 0.313,0.156 10 false *a

*a	Ends of the Rear Brake Strut Kit

Check that the rear brake strut kit is installed properly as shown in the illustration.

NOTICE:

Make sure that the ends of the rear brake strut kit are facing the correct direction by checking the difference in length of the ends.

Check that each part is installed properly as shown in the illustration.

0.302,0.198 0.615,0.354 0.313,0.156 10 false *A 3.885,0.24 4.198,0.396 0.313,0.156 10 false *B

*A	RH Side	*B	LH Side
	Front of the Vehicle	-	-

NOTICE:

·

Make sure that the wheel cylinder boots are not damaged and are free of lubricants such as grease.

·

Make sure that the surfaces of the shoe lining are free of oil and foreign matter.

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Expand

Using a screwdriver, turn the adjuster to expand the shoe until the brake drum locks.

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Contract

Hold the rear brake automatic adjust lever away from the adjuster, and contract the brake shoe by turning the adjusting bolt using another screwdriver until the brake drum can rotate smoothly.