RM35X0E _V1 General _078672 MAINTENANCE _0381519 REAR DISC BRAKE PAD A

MAINTENANCE  REAR DISC BRAKE PAD  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 04946 1.INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

NOTICE:
·

When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.

·

Install the rear disc brake anti-squeal shims in the correct positions and directions.



a.
C414628C01
0.49,0.563 1.083,0.563 false 0.99,0.885 1.583,0.885 false 0.625,1.854 1.219,1.854 false 1.573,2.156 1.833,2.156 false 1.833,2.552 2.427,2.552 false 2.365,2.854 2.958,2.854 false 0.917,2.979 1.177,2.979 false 1.667,2.479 1.979,2.677 0.313,0.198 10 false *1 1.656,0.813 1.969,1.01 0.313,0.198 10 false *1 1.146,0.5 1.458,0.698 0.313,0.198 10 false *2 2.198,2.771 2.51,2.969 0.313,0.198 10 false *2 0.438,1.771 0.75,1.969 0.313,0.198 10 false *3 1.385,2.073 1.698,2.271 0.313,0.198 10 false *4 1.229,2.885 1.542,3.083 0.313,0.198 10 false *5
*1 Rear No. 1 Disc Brake Anti-squeal Shim
*2 Rear No. 2 Disc Brake Anti-squeal Shim
*3 Rear Disc Brake Pad (Inner)
*4 Rear Disc Brake Pad (Outer)
*5 Rear Disc Brake Pad Wear Indicator Plate


Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.


b.

Install a new rear disc brake pad wear indicator plate to rear disc brake pad (Inner).


Hide 04466 2.INSTALL REAR DISC BRAKE PAD

CAUTION:
C412593

·

Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when installing the rear disc brake pads.

·

After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.

·

The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.



a.

Push in the rear disc brake piston.

NOTICE:
·

Make sure the brake fluid does not overflow from the reservoir.

·

Do not forcibly push in the rear disc brake piston.




b.

Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:
·

Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.

·

Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower inner side of the vehicle.




c.

Hold the rear No. 1 disc brake cylinder slide pin and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolt.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)