RM35X0E _51 Engine / Hybrid System _078603 7GR-FKS ENGINE MECHANICAL _0381342 REAR CRANKSHAFT OIL SEAL A

7GR-FKS ENGINE MECHANICAL  REAR CRANKSHAFT OIL SEAL  INSTALLATION  


PROCEDURE

Hide 11381A 1.INSTALL REAR CRANKSHAFT OIL SEAL

a.

Apply MP grease to the lip of a new rear crankshaft oil seal.

NOTICE:

Keep the lip free of foreign matter.



b.
A436695
1.667,1.385 2.833,1.823 2.833,1.823 1.958,0.688 true 2.896,1.75 3.313,1.979 0.417,0.229 10 false SST

Using SST, tap in a new rear crankshaft oil seal until its surface is flush with the oil seal retainer edge.

SST
09223-15030  
09950-70010  (09951-07100)

NOTICE:
·

Keep the lip free of foreign matter.

·

Do not tap on the oil seal at an angle.




Hide 32101 2.INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

a.
A436691N01
1.854,0.646 2.479,0.292 2.479,0.292 2.25,0.698 true 2.51,0.188 2.854,0.396 0.344,0.208 10 true SST

Using SST, hold the crankshaft.

SST
09213-54015  (91651-60855)
09330-00021  


b.
A436696
1.333,0.51 1.427,0.292 1.427,0.292 1.563,0.292 false 2.854,0.677 2.948,0.458 2.948,0.458 3.083,0.458 false 2.125,0.365 2.344,0.219 2.344,0.219 2.479,0.219 false 1.594,0.208 1.792,0.396 0.198,0.188 10 false *1 2.531,0.135 2.74,0.344 0.208,0.208 10 false *2 3.115,0.365 3.313,0.552 0.198,0.188 10 false *3
*1 No. 1 Crankshaft Position Sensor Plate
*2 Drive Plate and Ring Gear
*3 Rear Drive Plate Spacer
V100135

Automatic Transmission Side


Install the No. 1 crankshaft position sensor plate, drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

HINT:

As the No. 1 crankshaft position sensor plate, drive plate and ring gear sub-assembly and rear drive plate spacer are not reversible, be sure to install it in the direction shown in the illustration.



c.

Clean the bolts and bolt holes.


d.
A192239
1.583,0.833 1.688,0.833 1.688,0.833 1.833,1.313 true 1.354,0.74 1.667,0.896 0.313,0.156 10 false *a
*a Adhesive


Apply adhesive to 2 or 3 threads at the end of the 8 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



e.
A436693
1,0.635 1.135,0.823 0.135,0.188 10 true 8 1.479,0.271 1.615,0.458 0.135,0.188 10 true 1 1.854,1.729 1.99,1.917 0.135,0.188 10 true 2 2.385,0.833 2.521,1.021 0.135,0.188 10 true 3 0.927,1.156 1.063,1.344 0.135,0.188 10 true 4 2.063,0.344 2.198,0.531 0.135,0.188 10 true 5 1.271,1.646 1.406,1.833 0.135,0.188 10 true 6 2.323,1.344 2.458,1.531 0.135,0.188 10 true 7

Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.

Torque:
83 N*m (846 kgf*cm, 61 ft.*lbf)

NOTICE:

Do not start the engine for at least an hour after installing the drive plate.



Hide 13405 3.INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

a.
A436691N01
1.854,0.646 2.479,0.292 2.479,0.292 2.25,0.698 true 2.51,0.188 2.854,0.396 0.344,0.208 10 true SST

Using SST, hold the crankshaft.

SST
09213-54015  (91651-60855)
09330-00021  


b.
A444012
1.688,0.625 1.813,0.323 1.813,0.323 1.969,0.323 false 2.615,0.365 2.854,0.24 2.854,0.24 3.01,0.24 false 2,0.229 2.198,0.417 0.198,0.188 10 false *1 3.042,0.156 3.25,0.354 0.208,0.198 10 false *2
*1 No. 1 Crankshaft Position Sensor Plate
*2 Flywheel Sub-assembly
V100135

Manual Transmission Side


Install the No. 1 crankshaft position sensor plate and flywheel sub-assembly to the crankshaft.

HINT:

As the No. 1 crankshaft position sensor plate and flywheel sub-assembly are not reversible, be sure to install it in the direction shown in the illustration.



c.

Clean the bolt holes.


d.
A436692
1.469,0.25 1.604,0.448 0.135,0.198 10 true 1 1.854,1.729 1.99,1.927 0.135,0.198 10 true 2 2.385,0.854 2.521,1.052 0.135,0.198 10 true 3 0.927,1.167 1.063,1.365 0.135,0.198 10 true 4 2.063,0.354 2.198,0.552 0.135,0.198 10 true 5 1.302,1.656 1.438,1.854 0.135,0.198 10 true 6 2.323,1.375 2.458,1.573 0.135,0.198 10 true 7 1,0.635 1.135,0.833 0.135,0.198 10 true 8

Install the flywheel sub-assembly with 8 new bolts and uniformly tighten the bolts in the sequence shown in the illustration.

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)


e.

Mark the top of the bolts with paint.


f.

Tighten the 8 bolts 90° in the same sequence.


g.

Check that the paint marks are now at a 90° angle to the top.


Hide 31250 4.INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)

Hide 31210 5.INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

Hide 31210 6.INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)