RM38T0EC _51 Engine / Hybrid System _115233 STOP AND START _0510781 STOP AND START SYSTEM C

STOP AND START  STOP AND START SYSTEM  P061562  Starter Relay Signal Compare Failure  


DESCRIPTION

When the STA signal detected by the ECM and by the engine stop and start ECU do not match, the engine stop and start ECU stores DTC P061562 and blinks the stop and start cancel indicator.

DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Note
P061562 Starter Relay Signal Compare Failure Both of the following conditions are met for 2 seconds or more (1 trip detection logic):
·

Normal communication with the ECM.

·

The STA signal detected by the ECM and engine stop and start ECU do not match.


·

Wire harness or connector

·

ST relay

·

ECM

·

Engine stop and start ECU


Blinks SAE Code: P0615

CONFIRMATION DRIVING PATTERN

CONFIRMATION AFTER TROUBLESHOOTING


HINT:
·

If the cable is disconnected from the auxiliary battery terminal, stop and start control is prohibited until refresh charge is completed.

In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Battery Charge Control changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the auxiliary battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)

·

If the GTS is not available and the Data List item Status of Battery Charge Control cannot be checked, charge the auxiliary battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

·

After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.

·

Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.



a.

Clear the DTCs.

Powertrain > Stop and Start > Clear DTCs
50002 392

b.

Start the engine and warm it up.


c.

Drive the vehicle at 7 km/h (4 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.



d.

Depress the brake pedal and stop the vehicle.


e.

Keep the engine stopped by stop and start control. (Keep the shift lever in D.)


f.

Release the brake pedal with the shift lever in D to start the engine.


g.

Check that no DTCs are output.

Powertrain > Stop and Start > Trouble Codes
50001 392



CAUTION / NOTICE / HINT

NOTICE:
·

Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU, perform learning of the external backup boost converter (eco run vehicle converter assembly).

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

When the ECM is replaced on a vehicle with a non-specified auxiliary battery, it is necessary to perform auxiliary battery type switching.

Click hereEngine / Hybrid System>M20A-FKS, M20C-FKS, M20E-FKS (ENGINE CONTROL)>SFI SYSTEM>REGISTRATION



HINT:
·

Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>FREEZE FRAME DATA

·

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.



PROCEDURE

1.READ VALUE USING GTS (ENGINE STARTER SIGNAL)
a.

Enter the following menus.

Powertrain > Stop and Start > Data List
Tester Display
Engine Starter Signal
50003 392 211

b.

Read the values displayed on the GTS when the ignition switch is ON and START.

OK:
GTS Display Condition Normal Condition
Engine Starter Signal Ignition switch ON OFF
Engine Starter Signal Ignition switch START ON



Result:
Proceed to
OK
NG



OK

2.READ VALUE USING GTS (STARTER SW)

NG

4.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ECM - ST RELAY)
2.READ VALUE USING GTS (STARTER SW)
a.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Starter SW
50003 372 11

b.

Read the values displayed on the GTS when the ignition switch is ON and START.

OK:
GTS Display Condition Normal Condition
Starter SW Ignition switch ON OFF
Starter SW Ignition switch START ON



Result:
Proceed to
OK
NG



OK

NG

3.CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
3.CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
a.

Disconnect the I223 certification ECU (smart key ECU assembly) connector.*1

*1: w/ Smart Entry and Start System



b.

Disconnect the A182 ECM connector.


c.

Disconnect the A168 and A169 engine stop and start ECU connectors.


d.

Remove the ST relay from the No. 1 engine room relay block.


e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A182-18 (STA) - ST relay terminal 2 Always Below 1 Ω
A182-18 (STA) -Body ground and other terminals Always 10 kΩ or higher
ST relay terminal 2 - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ECM - ST RELAY)
a.

Disconnect the I223 certification ECU (smart key ECU assembly) connector.*1

*1: w/ Smart Entry and Start System



b.

Disconnect the A182 ECM connector.


c.

Disconnect the A168 and A169 engine stop and start ECU connectors.


d.

Remove the ST relay from the No. 1 engine room relay block.


e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A169-21 (STA) - ST relay terminal 2 Always Below 1 Ω
A182-18 (STA) - ST relay terminal 2 Always Below 1 Ω
A169-21 (STA) - A182-18 (STA) Always Below 1 Ω
A169-21 (STA) - Body ground and other terminals Always 10 kΩ or higher
A182-18 (STA) -Body ground and other terminals Always 10 kΩ or higher
ST relay terminal 2 - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

5.INSPECT RELAY (ST RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.INSPECT RELAY (ST RELAY)

OK

6.CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND)

NG

REPLACE RELAY (ST RELAY)

6.CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND)
a.

Remove the ST relay from the No. 1 engine room relay block.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
ST relay terminal 1 - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR