RM38T0EC _59 Vehicle Exterior _113746 DOOR / HATCH _0510844 POWER BACK DOOR DRIVE UNIT A

DOOR / HATCH POWER BACK DOOR DRIVE UNIT REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

0.813,1.323 0.479,1.323 false 1.865,0.792 1.698,0.792 1.698,0.792 1.531,0.625 false 3.531,0.833 3.198,0.833 false 3.604,1.865 3.271,1.865 false 2.833,3.615 2.5,3.615 false 2.25,4.333 1.917,4.333 false 1.531,3.385 1.198,3.385 false 1.365,4.313 1.031,4.313 false 1.896,3.125 1.563,3.125 false 1.938,0.625 2.219,0.979 0.281,0.354 18 false 1 3.677,1.708 3.958,2.063 0.281,0.354 18 false 4 0.854,1.167 1.135,1.521 0.281,0.354 18 false 2 2.302,3.427 2.583,3.781 0.281,0.354 18 false 5 3.594,0.656 3.875,1.01 0.281,0.354 18 false 3 2.021,3.083 2.333,3.281 0.313,0.198 10 false x2 1.458,4.313 1.771,4.51 0.313,0.198 10 false x2 1.01,3.229 1.292,3.583 0.281,0.354 18 false 6 2.333,4.177 2.615,4.531 0.281,0.354 18 false 7 1.417,3.031 1.573,3.229 0.156,0.198 10 false ● 0.875,4.219 1.031,4.417 0.156,0.198 10 false ●

Procedure		Part Name Code
1	BACK DOOR TRIM UPPER PANEL ASSEMBLY	64790B	-	-	-
2	BACK DOOR SIDE GARNISH LH	67938A	-	-	-
3	BACK DOOR SIDE GARNISH RH	67937B	-	-	-
4	BACK DOOR TRIM PANEL ASSEMBLY	64780A	-	-	-
5	POWER BACK DOOR UNIT ASSEMBLY SET	68920	(202307,999999,_59,_113746,_0510844,RM100000002CODT_02_0024,)	-	-
6	BACK DOOR DAMPER STAY UPPER BRACKET	68946	-	-	-
7	BACK DOOR DAMPER STAY LOWER BRACKET	68948	-	-	-

●

Non-reusable part

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the power back door unit assembly set removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Power back door unit assembly set	Reset back door close position	Power Back Door System	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 64790B 1.REMOVE BACK DOOR TRIM UPPER PANEL ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>BACK DOOR>DISASSEMBLY202307,202405,_59,_113746,_0510837,RM100000002C1AM_01_0296,202405,999999,_59,_113746,_0510837,RM100000002ML4T_01_0296,

Hide Display 67938A 2.REMOVE BACK DOOR SIDE GARNISH LH

Click hereVehicle Exterior>DOOR / HATCH>BACK DOOR>DISASSEMBLY202307,202405,_59,_113746,_0510837,RM100000002C1AM_01_0275,202405,999999,_59,_113746,_0510837,RM100000002ML4T_01_0275,

Hide Display 67937B 3.REMOVE BACK DOOR SIDE GARNISH RH

Use the same procedure as for the LH side.

Hide Display 64780A 4.REMOVE BACK DOOR TRIM PANEL ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>BACK DOOR>DISASSEMBLY202307,202405,_59,_113746,_0510837,RM100000002C1AM_01_0266,202405,999999,_59,_113746,_0510837,RM100000002ML4T_01_0266,

Hide Display 68920 5.REMOVE POWER BACK DOOR UNIT ASSEMBLY SET

CAUTION:: ·

Do not perform work if the back door is not securely supported.

·

The back door could fall, resulting in injury.

4.563,0.5 4.094,0.5 true 5.74,1.365 6.229,1.365 true 1.438,0.542 1.177,0.76 true 3.844,0.427 4.073,0.646 0.229,0.219 10 true *2 6.271,1.281 6.583,1.479 0.313,0.198 10 true *2 0.104,0.083 1.479,0.438 1.375,0.354 18 false i, ii 3.719,0.083 5.094,0.438 1.375,0.354 18 false iii 1.448,0.448 1.677,0.667 0.229,0.219 10 true *1

Grommet

Stop Ring

Disconnect the connector.

ii.

Disengage the grommet

iii.

Using a screwdriver with its tip wrapped in protective tape, slightly raise the 2 stop rings and remove the power back door unit assembly set.

CAUTION:: Remove the power back door unit assembly set while supporting the back door by hand.

NOTICE:: Do not remove the stop rings from the power back door unit assembly set. Raise the stop rings just enough to allow the ball joints to be disengaged.

Hide Display 68946 6.REMOVE BACK DOOR DAMPER STAY UPPER BRACKET

Hide Display 68948 7.REMOVE BACK DOOR DAMPER STAY LOWER BRACKET