RM38T0EC _54 Brake _112606 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0608077 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for HEV Model) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for HEV Model)  C125DA2  Electronic Brake Booster Control Module "A" Backup Power Supply Voltage System Voltage Low  C125DA3  Electronic Brake Booster Control Module "A" Backup Power Supply Voltage System Voltage High  


DESCRIPTION

The brake control power supply assembly is used as an auxiliary power supply for brake control when the voltage of the auxiliary battery is low.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL DTC Output from Note
C125DA2 Electronic Brake Booster Control Module "A" Backup Power Supply Voltage System Voltage Low Voltage from brake control power supply assembly is less than 2.8 V for 10 seconds.
·

Wire harness or connector

·

Electric brake booster (brake booster with master cylinder assembly)


Does not come on Brake Booster Output ECU: Electric brake booster (brake booster with master cylinder assembly)
C125DA3 Electronic Brake Booster Control Module "A" Backup Power Supply Voltage System Voltage High Brake control power supply assembly power source voltage is abnormal for 10 seconds or more.
·

Wire harness or connector

·

Electric brake booster (brake booster with master cylinder assembly)


Does not come on Brake Booster Output ECU: Electric brake booster (brake booster with master cylinder assembly)

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


PROCEDURE

1.CHECK HARNESS AND CONNECTOR (+BC TERMINAL)
a.
C491384C10
1.5,0.073 1.917,0.323 0.417,0.25 0.75,1.927 1,1.281 true 1.542,0.104 2,0.302 0.458,0.198 10 false O225 0.167,0.135 0.479,0.333 0.313,0.198 10 false *a 0.573,1.958 1.031,2.156 0.458,0.198 10 false +BC
*a Front view of wire harness connector
(to Brake Control Power Supply Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the O225 brake control power supply assembly connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
O225-1 (+BC) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

2.CHECK HARNESS AND CONNECTOR (GND TERMINAL)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.CHECK HARNESS AND CONNECTOR (GND TERMINAL)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the O225 brake control power supply assembly connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
O225-4 (GND) - Body ground 1 minute or more after disconnecting the cable from the negative (-) auxiliary battery terminal Below 1 Ω



Result:
Proceed to
OK
NG



OK

3.CHECK HARNESS AND CONNECTOR (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY - BRAKE CONTROL POWER SUPPLY ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

3.CHECK HARNESS AND CONNECTOR (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY - BRAKE CONTROL POWER SUPPLY ASSEMBLY)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A194 electric brake booster (brake booster with master cylinder assembly) connector.


c.

Disconnect the O225 brake control power supply assembly connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A194-1 (CBKP) - O225-6 (OUT) Always Below 1 Ω
A194-1 (CBKP) or O225-6 (OUT) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR