RM38T0EC _55 Steering _112968 STEERING GEAR / LINKAGE _0503003 STEERING GEAR A

STEERING GEAR / LINKAGE  STEERING GEAR  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
B576155N01
6.521,0.198 6.875,0.198 false 5.365,0.51 5.615,0.51 false 5.281,1.219 5.604,1.219 false 5.052,1.771 5.219,1.771 false 5.219,3.333 5.417,3.156 5.417,3.156 5.583,3.156 false 6.385,4.729 6.635,4.729 false 2.563,2.198 2.708,2.198 2.708,2.198 2.802,2.042 false 3.938,1.51 4.156,1.51 false 1.854,1.083 2.177,1.083 false 1.531,5.125 1.854,5.125 false 4.448,2.719 4.563,2.552 4.563,2.552 4.688,2.552 false 5.635,0.021 6.542,0.323 0.906,0.302 18 false 1, 2, 11 5.073,0.281 5.271,0.552 0.198,0.271 18 false 4 5.667,1.031 5.865,1.302 0.198,0.271 18 false 3 5.5,1.625 5.698,1.896 0.198,0.271 18 false 5 4.969,2.396 5.302,2.656 0.333,0.26 18 false 10 5.896,3 6.552,3.281 0.656,0.281 18 false 7, 12 6.688,4.521 6.906,4.813 0.219,0.292 18 false 9 1.958,2.063 2.583,2.344 0.625,0.281 18 false 8, 13 2.219,0.906 2.417,1.177 0.198,0.271 18 false 6 4.208,1.365 4.344,1.583 0.135,0.219 10 false ● 1.375,4.979 1.51,5.198 0.135,0.219 10 false ● 3.938,1.531 4.156,1.74 0.219,0.208 10 false x2 2,4.854 2.219,5.063 0.219,0.208 10 false x2 2,5.104 2.219,5.313 0.219,0.208 10 false x2 2.844,5.5 3.063,5.708 0.219,0.208 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 ALIGN FRONT WHEELS FACING STRAIGHT AHEAD - (Click here) - -
2 SECURE STEERING WHEEL - (Click here) - -
3 COLUMN HOLE COVER SILENCER SHEET 45259A - - -
4 NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 45260 (Click here) - -
5 NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 45025D (Click here) - -
6 FRONT WHEELS - - - -
7 SEPARATE TIE ROD END SUB-ASSEMBLY LH 45047 (Click here) - -
8 SEPARATE TIE ROD END SUB-ASSEMBLY RH 45046 (Click here) - -
9 WIRING HARNESS CLAMP BRACKET 82715Z - - -
10 REMOVE STEERING LINK ASSEMBLY - (Click here) - -
11 SECURE STEERING LINK ASSEMBLY - (Click here) - -
12 REMOVE TIE ROD END SUB-ASSEMBLY LH 45047 (Click here) - -
13 REMOVE TIE ROD END SUB-ASSEMBLY RH 45046 (Click here) - -

● Non-reusable part - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during steering gear assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effect/Inoperative Function When Necessary Procedures are not Performed Link

*1: for HEV Model

*2: for Gasoline Model

Front wheel alignment adjustment Calibration
·

DTCs are stored

·

ABS warning light illuminates

·

Slip indicator light illuminates

·

VSC disabled or malfunctions


(Click here)*1
(Click here)*2
Suspension, tires, etc. Parking assist ECU initialization Panoramic view monitor system (Click here)
Steering gear assembly End position initial setting Power steering system (Click here)

PROCEDURE

Hide 1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

a.
B582167N01
1.125,0.031 1.313,0.313 0.188,0.281 18 false i

i.

Align the front wheels facing straight ahead.



Hide 2. SECURE STEERING WHEEL

a.
C454205N01
1.875,0.031 2.063,0.333 0.188,0.302 18 true i

i.

Secure the steering wheel with the seat belt to prevent damage to the spiral cable by rotation of the steering wheel.



Hide 45260 4.SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Z101186

Click here(Click here)

Hide 45025D 5.SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

a.
B576169N01
2.323,0.052 2.458,0.24 0.135,0.188 10 false A 3.896,1.938 4.031,2.125 0.135,0.188 10 false B 1.854,0.01 2.052,0.271 0.198,0.26 18 false i

i.

Separate the clip (A), disengage the clip (B) from the vehicle body and separate the No. 1 steering column hole cover sub-assembly.

NOTICE:

Do not damage the clips (A) or (B).




Hide 45047 7.SEPARATE TIE ROD END SUB-ASSEMBLY LH

a.
B576170C01
5.729,1.104 5.667,0.958 false 3.365,4.271 3.417,4.042 false 1.219,3.927 1.354,3.656 false 0.719,2.552 0.958,2.552 true 1.135,1.302 1.615,0.969 true 0.521,2.458 0.719,2.646 0.198,0.188 10 true *b 5.635,3.927 5.802,4.094 0.167,0.167 10 false *c 6.594,2.25 6.906,2.406 0.313,0.156 10 false *d 1.385,3.563 1.698,3.719 0.313,0.156 10 false *e 5.771,1.063 6.083,1.219 0.313,0.156 10 false SST 5.563,4.188 5.729,4.354 0.167,0.167 10 false *c 3.073,4.208 3.385,4.365 0.313,0.156 10 false SST 0.365,3.99 0.677,4.146 0.313,0.156 10 false A 0.375,4.219 0.688,4.375 0.313,0.156 10 false B 0.958,1.24 1.156,1.427 0.198,0.188 10 false *a 0.375,0.021 0.583,0.354 0.208,0.333 18 false i 4.135,0.031 4.344,0.302 0.208,0.271 18 false ii 0.479,2.052 0.688,2.313 0.208,0.26 18 true iii 3.656,4.365 3.865,4.625 0.208,0.26 18 false iv
*a Cotter Pin *b String
*c Molybdenum Grease Application Area *d Place wrench here
*e Center Nut - -
V113147

Turn - -


i.

Remove the cotter pin and nut.


ii.

Install SST to the tie rod end sub-assembly LH.

SST
09960-20010  (09961-02060)

NOTICE:

Make sure that the lower ends of the tie rod end sub-assembly LH and SST are aligned.



iii.

Secure SST using a string.

NOTICE:

Be sure to tighten the string firmly to secure SST to the steering knuckle LH to prevent SST from falling off.



iv.

Using SST, separate the tie rod end sub-assembly LH from the steering knuckle LH.

SST
09960-20010  (09961-02010)

CAUTION:

Apply molybdenum grease to the bolt threads and the tip of SST.


NOTICE:
·

Be sure to tighten the string firmly to secure SST to the steering knuckle LH to prevent SST from falling off.

·

Install SST with the center nut so that (A) and (B) shown in the illustration are parallel. Otherwise, the ball joint dust cover may be damaged.

·

Be sure to place the wrench on the part shown in the illustration.

·

Do not damage the front disc brake dust cover.

·

Do not damage the ball joint dust cover.

·

Do not damage the steering knuckle LH.





Hide 45046 8.SEPARATE TIE ROD END SUB-ASSEMBLY RH

a.

Perform the same procedure as for the LH side.


Hide 82715Z 9.SEPARATE WIRING HARNESS CLAMP BRACKET

a.
B585864


Hide 10.REMOVE STEERING LINK ASSEMBLY

a.
B576171C01
1.844,0.01 2.031,0.292 0.188,0.281 18 false i 0.375,1.865 0.563,2.146 0.188,0.281 18 false ii 3.615,1.885 3.833,2.167 0.219,0.281 18 false iii
V113147

Remove in this Direction - -


i.

Remove the 2 bolts and 2 nuts to separate the steering link assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.



ii.

Remove the No. 1 steering column hole cover sub-assembly from the steering link assembly.


iii.

Remove the steering link assembly as shown in the illustration.



Hide 11.SECURE STEERING LINK ASSEMBLY

a.
B576163N01
3.302,0.698 3.51,0.948 false 2.042,0.021 2.323,0.375 0.281,0.354 18 false i 3,0.583 3.323,0.76 0.323,0.177 10 false SST

i.

Using SST with wrapped in protective tape, secure the steering link assembly in a vise.

SST
09612-00012  



Hide 45047 12.REMOVE TIE ROD END SUB-ASSEMBLY LH

a.
B582168C01
3.313,0.813 3.167,0.469 3.167,0.469 3.5,0.813 true 2.99,0.344 3.302,0.5 0.313,0.156 10 false *a 3.375,0.958 3.573,1.219 0.198,0.26 18 false i 3.813,0.396 4.01,0.656 0.198,0.26 18 false ii
*a Matchmark - -


i.

Put matchmarks on the tie rod end sub-assembly LH and steering gear assembly.


ii.

Remove the tie rod end sub-assembly LH and lock nut.



Hide 45046 13.REMOVE TIE ROD END SUB-ASSEMBLY RH

a.

Perform the same procedure as for the LH side.