RM38T0EC _54 Brake _113942 BRAKE SYSTEM (OTHER) _0505309 VACUUM PUMP(for BOSCH Made) A

BRAKE SYSTEM (OTHER)  VACUUM PUMP(for BOSCH Made)  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
C450861
5.292,0.948 5.625,0.948 false 4.156,1.75 4.49,1.75 false 5.375,2.5 5.708,2.5 false 5.802,2.354 6.083,2.708 0.281,0.354 18 false 3 5.719,0.802 6,1.156 0.281,0.354 18 false 2 4.563,1.604 4.844,1.958 0.281,0.354 18 false 1 5.115,2.031 5.427,2.229 0.313,0.198 10 false x3

Procedure Part Name Code
Z101186

Z101188

Z101187

1 ECM 89661 - - -
2 AUXILIARY BATTERY - - - -
3 BATTERY CLAMP SUB-ASSEMBLY 74404A - - -

C450862
2.375,1.01 2.708,1.01 false 5.26,0.781 5.51,0.531 5.51,0.531 5.677,0.531 false 3.135,0.229 3.302,0.229 3.302,0.229 3.646,0.823 false 3.938,4.729 4.635,5.552 4.635,5.552 4.802,5.552 true 2.917,0.094 3.198,0.448 0.281,0.354 18 false 4 5.156,5.427 5.438,5.781 0.281,0.354 18 false 5 2.802,0.854 3.083,1.208 0.281,0.354 18 false 6 5.76,0.385 6.042,0.74 0.281,0.354 18 false 7 4.208,1.656 4.521,1.854 0.313,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

4 NO. 1 VACUUM HOSE CONNECTOR 44777 (Click here) - -
5 ENGINE WIRE 82121 (Click here) - -
6 VACUUM SURGE TANK 25719 - - -
7 NO. 3 WATER HOSE CLAMP BRACKET 16575F - - -

C450863
5.167,1.083 5.802,0.75 5.802,0.75 5.969,0.75 false 4.729,0.854 5.313,0.521 5.313,0.521 5.479,0.521 false 5.583,0.417 6,0.667 0.417,0.25 10 false ● *1 5.677,1.5 6,1.75 0.323,0.25 10 false x3 6.26,0.625 6.542,0.979 0.281,0.354 18 false 8

Procedure Part Name Code
Z101186

Z101188

Z101187

8 VACUUM PUMP ASSEMBLY 29300 (Click here) - -

*1 NO. 1 VACUUM PUMP O-RING - -
● Non-reusable part - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during vacuum pump assembly removal/installation are shown below.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front camera system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Stop and start system Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


HINT:

Refer to the following illustration and check which type is installed to the vehicle.

C449630C01
2.167,3.25 2,3.25 2,3.25 1.479,1.594 true 0.25,0.427 0.625,0.667 0.375,0.24 12 false *A 3.667,0.427 4.042,0.667 0.375,0.24 12 false *B 2.219,3.167 2.531,3.365 0.313,0.198 10 false *a
*A for BOSCH Made *B except BOSCH Made
*a Mark - -



PROCEDURE

Hide 44777 4.DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

a.
C450864
6.083,1.031 5.969,0.74 5.969,0.74 5.802,0.74 true 6.104,1.26 5.99,1.552 5.99,1.552 5.823,1.552 true 0.583,0.063 0.865,0.417 0.281,0.354 18 false i 5.625,0.656 5.938,0.854 0.313,0.198 10 false *a 5.646,1.469 5.958,1.667 0.313,0.198 10 false *a
*a Retainer - -
V100135

Pinch
V113148

Pull off


i.

Pinch the retainer of the No. 1 vacuum hose connector, and then pull off the No. 1 vacuum hose connector of the vacuum pump assembly.

NOTICE:

Be sure to disconnect the No. 1 vacuum hose connector by hand.




Hide 82121 5.SEPARATE ENGINE WIRE

a.
C450865
5.833,3.052 6.083,2.979 true 6.125,2.896 6.323,3.073 0.198,0.177 10 true *a 0.104,0.042 0.688,0.323 0.583,0.281 18 false i, ii 3.667,0.063 3.948,0.417 0.281,0.354 18 false iii 0.188,1.99 0.469,2.344 0.281,0.354 18 false iv 4.271,2.021 4.823,2.313 0.552,0.292 18 true v, vi 1.875,4.042 2.25,4.385 0.375,0.344 18 false vii
*a Protective Tape - -
V113147

Release the lock lever
V113148

Disconnect the connector


i.

Disconnect the connector and disengage the clamp.


ii.

Remove the bolt and 2 nuts, and separate the engine wire.


iii.

Disconnect the 2 connectors and disengage the clamp.


iv.

Disconnect the 6 connectors and disengage the 2 clamps.


v.

Release the lock lever and disconnect the connector.


vi.

Disconnect the connector and disengage the clamp.


vii.

Disconnect the connector.



Hide 25719 6.REMOVE VACUUM SURGE TANK

a.
C450866


Hide 16575F 7.REMOVE NO. 3 WATER HOSE CLAMP BRACKET

a.
C452306


Hide 29300 8.REMOVE VACUUM PUMP ASSEMBLY

a.
C452307
0.833,0.063 1.219,0.344 0.385,0.281 18 true i, ii 4.417,0.115 4.802,0.396 0.385,0.281 18 false iii

i.

Move aside the engine wire.

NOTICE:

Do not apply excessive force to the engine wire.



ii.

Using an 8 mm socket wrench, remove the 3 bolts and vacuum pump assembly from the engine assembly.


iii.

Remove the No. 1 vacuum pump O-ring from the vacuum pump assembly.