RM38T0EC _51 Engine / Hybrid System _144996 M20F-FXS, M20G-FXS EMISSION CONTROL _0604308 CANISTER A

M20F-FXS, M20G-FXS EMISSION CONTROL  CANISTER  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
A545613N01
2.583,2.833 4.833,4.167 2.25,1.333 6,3 6.25,3 false 4.833,3.75 5.083,3.75 false 4.417,3.375 4.417,3.708 false 1.417,3.948 1.25,3.5 1.25,3.5 1.083,3.5 false 1.583,4.333 1.417,4.583 1.417,4.583 1.25,4.583 false 3.25,3.427 3.083,3.167 3.083,3.167 2.917,3.167 false 0.885,3.365 1.167,3.719 0.281,0.354 18 false 2 1.052,4.417 1.333,4.771 0.281,0.354 18 false 3 2.729,3.073 3.031,3.26 0.302,0.188 10 false *1 4.469,3.75 4.75,4.104 0.281,0.354 18 false 5 4.333,3.813 4.635,4 0.302,0.188 10 false ● 6.594,2.833 6.875,3.188 0.281,0.354 18 false 1 5.333,3.563 5.615,3.917 0.281,0.354 18 false 4 3.865,4.458 4.167,4.646 0.302,0.188 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FUEL TANK VENT HOSE SUB-ASSEMBLY 77404 (Click here) - -
2 CHARCOAL CANISTER FUEL HOSE 77740B (Click here) - -
3 FUEL TUBE ASSEMBLY - - - -
4 CANISTER (CHARCOAL CANISTER ASSEMBLY) 77740 (Click here) - -
5 LEAK DETECTION PUMP SUB-ASSEMBLY 77740R (Click here) - -

*1 CHARCOAL CANISTER SUB-ASSEMBLY - -
● Non-reusable part - -

PROCEDURE

Hide 77404 1.DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

a.
A545614C01
2.031,2.219 1.875,2.094 false 2.563,2.844 2.406,2.719 false 4.521,1.198 4.76,0.948 false 5.042,1.406 5.042,1.083 false 5.323,1.354 5.323,1.031 true 6.198,0.479 6.5,0.385 false 4.969,1.385 5.281,1.542 0.313,0.156 10 false *a 1.698,1.969 2.01,2.125 0.313,0.156 10 false *b 6.51,0.281 6.823,0.438 0.313,0.156 10 false *c 5.24,1.375 5.552,1.531 0.313,0.156 10 false *d 4.365,1.125 4.677,1.281 0.313,0.156 10 false *e 2.573,2.76 2.885,2.917 0.313,0.156 10 false *a 0.385,0.135 0.667,0.49 0.281,0.354 18 false i 3.833,1.969 4.115,2.323 0.281,0.354 18 false ii
*a Retainer *b Tab
*c Tube Connector *d O-ring
*e Pipe (Leak Detection Pump Sub-assembly) - -
V100135

Pinch
V100136

Pull


i.

Disconnect the fuel tank vent hose sub-assembly from the leak detection pump sub-assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION

NOTICE:
·

Remove any dirt or foreign matter on the tube connector before performing this work.

·

Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (leak detection pump sub-assembly).

·

Perform this work by hand. Do not use any tools.

·

Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.

·

Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.

·

If the tube connector and pipe (leak detection pump sub-assembly) are stuck, push and pull to release them.



HINT:

Do not remove the retainer.



ii.

Disconnect the leak detection pump sub-assembly connector.



Hide 77740B 2.DISCONNECT CHARCOAL CANISTER FUEL HOSE

a.
A545615C01
3.26,0.438 3.094,0.26 false 3.74,1.146 3.583,0.979 false 4.542,1.146 4.771,0.948 false 5.031,1.333 5.031,1.073 false 5.323,1.344 5.323,1.021 true 6.208,0.49 6.438,0.365 false 4.948,1.333 5.26,1.49 0.313,0.156 10 false *a 2.927,0.156 3.24,0.313 0.313,0.156 10 false *b 6.469,0.26 6.781,0.417 0.313,0.156 10 false *c 5.25,1.354 5.563,1.51 0.313,0.156 10 false *d 4.365,1.073 4.677,1.229 0.313,0.156 10 false *e 0.396,0.031 0.635,0.292 0.24,0.26 18 false i 3.76,1.042 4.073,1.198 0.313,0.156 10 false *a
*a Retainer *b Tab
*c Tube Connector *d O-ring
*e Pipe (Canister (Charcoal Canister Assembly)) - -
V100135

Pinch
V100136

Pull


i.

Disconnect the charcoal canister fuel hose from the canister (charcoal canister assembly).

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION

NOTICE:
·

Remove any dirt or foreign matter on the tube connector before performing this work.

·

Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (canister (charcoal canister assembly)).

·

Perform this work by hand. Do not use any tools.

·

Do not forcibly bend, twist or turn the charcoal canister fuel hose.

·

Protect the disconnected parts by covering them with plastic bags after disconnecting the charcoal canister fuel hose.

·

If the tube connector and pipe (canister (charcoal canister assembly)) are stuck, push and pull to release them.



HINT:

Do not remove the retainer.




Hide 3.DISCONNECT FUEL TUBE ASSEMBLY

a.
A545616


Hide 77740 4.REMOVE CANISTER (CHARCOAL CANISTER ASSEMBLY)

a.
A545617N01
0.385,0.01 0.667,0.365 0.281,0.354 18 false i 3.823,0.031 4.104,0.385 0.281,0.354 18 false ii

i.

Remove the 2 bolts and disconnect the canister (charcoal canister assembly) from the vehicle body.


ii.

Disengage the claw and remove the canister (charcoal canister assembly) from vehicle body as shown in the illustration.



Hide 77740R 5.REMOVE LEAK DETECTION PUMP SUB-ASSEMBLY

Z101186

NOTICE:

Only perform this procedure when replacement of the leak detection pump sub-assembly is necessary.



a.
A533162N01
0.167,1.917 6.75,3.75 6.583,1.833 0.333,0.031 0.615,0.385 0.281,0.354 18 false i 3.927,0.031 4.208,0.385 0.281,0.354 18 false ii 0.229,1.958 0.51,2.313 0.281,0.354 18 false iii 0.854,2.198 1.135,2.552 0.281,0.354 18 false 1 4.51,2.271 4.792,2.625 0.281,0.354 18 false 2

i.

Before removing the leak detection pump sub-assembly, clean the charcoal canister sub-assembly by blowing air into it to ensure that the charcoal canister sub-assembly is free of foreign matter.

NOTICE:
·

Make sure to clean the charcoal canister sub-assembly using air only.

·

Do not use gasoline, thinners or solvents.




ii.

While disengaging the 2 claws as shown in the illustration, push the leak detection pump sub-assembly upwards using a screwdriver with its tip wrapped with protective tape to remove it.


iii.

Check if the charcoal canister sub-assembly contains foreign matter such as mud or water.

1. Visually check that the inside of the charcoal canister sub-assembly is free of foreign matter.

2. Hold the charcoal canister sub-assembly upside down to make sure that it is free of foreign matter.

If the charcoal canister sub-assembly contains foreign matter, replace the canister (charcoal canister assembly).