RM38T0EC _51 Engine / Hybrid System _144959 M20F-FXS, M20G-FXS FUEL _0604270 FUEL TANK A

M20F-FXS, M20G-FXS FUEL  FUEL TANK  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A545640N02
1.625,3.917 2.292,4.083 0.667,0.167 1.583,3.875 2.333,4.125 0.75,0.25 6.438,4.313 7.104,4.479 0.667,0.167 3.688,5.51 4.354,5.677 0.667,0.167 0.979,2.844 1.313,2.844 false 3.25,3.656 3.5,3.917 3.5,3.917 3.667,3.917 false 6.448,0.219 6.781,0.219 false 4.083,1.542 4.333,1.167 4.333,1.167 4.5,1.167 false 1.031,1.333 1.365,1.333 false 5,3 5.167,3.25 5.167,3.25 5.333,3.25 false 4.906,4.604 5.083,4.917 5.083,4.917 5.25,4.917 false 3.042,0.656 3.375,0.656 false 2.292,4 2.625,4 false 3.333,5.583 3.667,5.583 false 4.083,2.802 4.25,2.5 4.25,2.5 4.417,2.5 false 6.146,4.156 6.26,4.385 6.26,4.385 6.427,4.385 false 1.719,4.396 2.052,4.396 false 6.458,3.094 6.792,3.094 false 3.438,0.552 3.833,0.906 0.396,0.354 18 false 10 0.552,1.156 1.177,1.427 0.625,0.271 18 false 2, 4 3.958,3.729 4.302,3.99 0.344,0.26 18 false 3 0.771,2.667 1.052,3.021 0.281,0.354 18 false 8 5.542,4.792 5.823,5.146 0.281,0.354 18 false 9 6.115,0.094 6.51,0.385 0.396,0.292 18 false 11 4.76,1.01 5.406,1.313 0.646,0.302 18 false 1, 7 5.677,3.115 5.958,3.469 0.281,0.354 18 false 6 2.75,3.938 3.063,4.135 0.313,0.198 10 false x4 2.771,5.333 3.083,5.531 0.313,0.198 10 false x2 3.271,5.604 3.583,5.771 0.313,0.167 10 false x2 0.635,3.906 0.948,4.104 0.313,0.198 10 false x3 1.646,3.917 2.375,4.083 0.729,0.167 8 false 45 (459, 33) 3.719,5.521 4.448,5.688 0.729,0.167 8 false 43 (438, 32) 4.771,2.302 5.052,2.656 0.281,0.354 18 false 5 6.563,3.688 6.875,3.885 0.313,0.198 10 false x2 6.24,4.063 6.552,4.26 0.313,0.198 10 false x2 6.458,4.323 7.156,4.49 0.698,0.167 8 false 43 (438, 32) 1.542,4.281 1.854,4.479 0.313,0.198 10 false ● 6.313,2.99 6.625,3.188 0.313,0.198 10 false ●

Procedure Part Name Code
Z101186

Z101188

Z101187

1 INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY 77404A - - -
2 INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 77209F - - -
3 FUEL TANK ASSEMBLY 77100 (Click here) - -
4 CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 77209F (Click here) - -
5 NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY - (Click here) - -
6 FUEL TANK FILLER PIPE ASSEMBLY 77210 (Click here) - -
7 CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 77404A (Click here) - -
8 NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 77641A - - -
9 TAIL EXHAUST PIPE ASSEMBLY 17430 (Click here) - -
10 FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 77020A - - -
11 ADD FUEL - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part - -

PROCEDURE

Hide 77404A 1.INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY

Hide 77209F 2.INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

Hide 77100 3.INSTALL FUEL TANK ASSEMBLY

Z101186

CAUTION:
A344817

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.



a.
A545597N01
3.323,3.563 3.74,3.146 false 0.406,0.208 0.688,0.563 0.281,0.354 18 false i 3.875,0.219 4.156,0.573 0.281,0.354 18 false ii 1.833,2.677 2.385,3.01 0.552,0.333 18 true iii, iv 4.135,2.719 4.292,2.917 0.156,0.198 10 true A 3,2.885 3.156,3.063 0.156,0.177 10 true B 3.094,4.271 3.25,4.448 0.156,0.177 10 true B 3.875,4.292 4.031,4.469 0.156,0.177 10 true B

i.

Set the fuel tank assembly on an engine lifter.

NOTICE:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.



ii.

Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the fuel tank assembly with the 4 bolts.


iii.

Tighten the bolt (A).

Torque:
45 N*m (459 kgf*cm, 33 ft.*lbf)

NOTICE:
·

Be careful not to drop the fuel tank assembly.

·

When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.




iv.

Tighten the 3 bolts (B).

Torque:
45 N*m (459 kgf*cm, 33 ft.*lbf)



Hide 77209F 4.CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A545593N02
0.51,0.094 0.792,0.448 0.281,0.354 18 false i

i.

Connect the fuel tank main tube sub-assembly to the fuel pipe.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 5.CONNECT NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY

a.
A545592N01
0.469,0.167 0.75,0.521 0.281,0.354 18 false i

i.

Connect the No. 1 fuel tank breather tube sub-assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL TANK>INSTALLATION



Hide 77201E 6.CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY

a.
A545591N01
0.448,0.083 0.729,0.438 0.281,0.354 18 false i

i.

Connect the fuel tank filler pipe assembly from the fuel tank assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 77404A 7.CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

a.
A545590N01
0.479,0.115 0.76,0.469 0.281,0.354 18 false i

i.

Connect the fuel tank vent hose sub-assembly to the fuel vapor containment valve (fuel tank solenoid main valve assembly).

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 77641A 8.INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

Hide 17430 9.INSTALL TAIL EXHAUST PIPE ASSEMBLY

Z101186

Click here(Click here)

Hide 11.ADD FUEL