RM38T0EC _51 Engine / Hybrid System _144959 M20F-FXS, M20G-FXS FUEL _0604266 FUEL INJECTOR(for Port Injection) A

M20F-FXS, M20G-FXS FUEL  FUEL INJECTOR(for Port Injection)  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A498495N01
0.656,0.26 1.427,0.427 0.771,0.167 0.625,0.219 1.458,0.469 0.833,0.25 2.865,1.875 3.198,1.875 false 2.583,2.208 2.917,2.208 false 1.792,1.563 2.125,1.563 false 1.25,0.833 1.583,0.833 false 3.167,0.833 3.583,0.833 false 5.229,0.802 5.563,0.802 false 2.688,1.677 2.917,1.5 2.917,1.5 3.083,1.5 false 6.417,0.25 6.75,0.25 false 1.427,0.344 1.76,0.344 false 2.875,0.25 3.292,0.25 false 3.917,0.719 4.198,1.073 0.281,0.354 18 false 6 2.708,1.625 2.938,1.844 0.229,0.219 10 false x4 2.896,1.938 3.125,2.156 0.229,0.219 10 false x4 3.021,2.156 3.25,2.375 0.229,0.219 10 false x4 2.24,1.49 2.469,1.708 0.229,0.219 10 false x2 1.875,0.365 2.104,0.583 0.229,0.219 10 false x2 5.042,0.646 5.323,1 0.281,0.354 18 false 2 3.531,1.719 3.813,2.073 0.281,0.354 18 false 1 1.604,1.406 1.885,1.76 0.281,0.354 18 false 4 1.042,0.677 1.323,1.031 0.281,0.354 18 false 5 2.375,2.052 2.656,2.406 0.281,0.354 18 false 3 3.135,1.385 3.365,1.604 0.229,0.219 10 false ● 2.198,2.083 2.427,2.302 0.229,0.219 10 false ● 6.219,0.115 6.5,0.469 0.281,0.354 18 false 8 0.688,0.26 1.49,0.438 0.802,0.177 8 false 28.5 (291, 21) 3.365,0.125 3.646,0.479 0.281,0.354 18 false 7

Procedure Part Name Code
Z101186

Z101188

Z101187

1 PORT FUEL INJECTOR ASSEMBLY 23250F (Click here) - -
2 NO. 5 ENGINE WIRE 82125N - - -
3 INJECTOR VIBRATION INSULATOR 23291 - - -
4 FUEL DELIVERY SPACER 23891 - - -
5 FUEL DELIVERY PIPE SUB-ASSEMBLY 23807 (Click here) - -
6 FUEL TUBE SUB-ASSEMBLY 23910A (Click here) - -
7 FUEL PIPE CLAMP 23841K - - -
8 PERFORM INITIALIZATION - - - (Click here)

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 23250F 1.INSTALL PORT FUEL INJECTOR ASSEMBLY

Z101186

NOTICE:

Perform "Inspection After Repair" after replacing a port fuel injector assembly.

Click here(Click here)



a.
A467790C02
5.802,0.969 5.938,0.813 5.938,0.813 6.115,0.813 false 5.833,1.031 6,0.958 6,0.958 6.146,0.958 false 5.292,1.375 5.479,1.375 5.479,1.375 5.781,1.063 true 6.146,0.74 6.406,0.917 0.26,0.177 10 false *b 6.177,0.906 6.438,1.083 0.26,0.177 10 false *a 5.156,1.302 5.417,1.479 0.26,0.177 10 false *b 0.458,0.094 0.865,0.396 0.406,0.302 18 false i 3.969,0.094 4.375,0.396 0.406,0.302 18 false ii
*a Stopper *b Claw


i.

Apply a light coat of spindle oil or gasoline to 4 new O-rings, and install one to each port fuel injector assembly.

NOTICE:

Check that there is no damage or foreign matter on the groove of the port fuel injector assembly when installing the O-ring to each port fuel injector assembly.



ii.

Install the 4 port fuel injector assemblies to the fuel delivery pipe sub-assembly.

NOTICE:
·

Make sure that the port fuel injector assembly is located within the stopper as shown in the illustration.

·

Check that the port fuel injector assembly installation holes of the fuel delivery pipe sub-assembly are not damaged and are free of foreign matter.

·

Make sure that the O-ring is not damaged, twisted or moved out of place when installing the port fuel injector assembly.





Hide 82125N 2.INSTALL NO. 5 ENGINE WIRE

Hide 23291 3.INSTALL INJECTOR VIBRATION INSULATOR

Hide 23891 4.INSTALL FUEL DELIVERY SPACER

Hide 23807 5.INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

a.
A464297N04
0.49,0.115 0.885,0.375 0.396,0.26 18 true i, ii 4.115,0.073 4.396,0.427 0.281,0.354 18 false iii

i.

Place the fuel delivery pipe sub-assembly with the 4 port fuel injector assemblies onto the cylinder head sub-assembly.

NOTICE:

Be careful not to drop the port fuel injector assemblies when installing the fuel delivery pipe sub-assembly.



ii.

Install the fuel delivery pipe sub-assembly with the port fuel injector assemblies with the 2 bolts.

Torque:
28.5 N*m (291 kgf*cm, 21 ft.*lbf)


iii.

Connect the No. 5 engine wire connector.



Hide 23910A 6.CONNECT FUEL TUBE SUB-ASSEMBLY

a.
A498496N01
0.427,0.031 0.708,0.385 0.281,0.354 18 false i

i.

Connect the fuel tube sub-assembly to the fuel delivery pipe sub-assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION



Hide 23841K 7.INSTALL FUEL PIPE CLAMP

Hide 8.PERFORM INITIALIZATION

a.

Perform "Inspection After Repair" after replacing a port fuel injector assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION