RM38T0EC _51 Engine / Hybrid System _144958 M20F-FXS, M20G-FXS ENGINE MECHANICAL _0604261 REAR CRANKSHAFT OIL SEAL A

M20F-FXS, M20G-FXS ENGINE MECHANICAL  REAR CRANKSHAFT OIL SEAL  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A528411N01
5.083,2.25 6,2.417 0.917,0.167 6.167,2.667 6.917,2.833 0.75,0.167 4.385,2.448 4.583,2.333 4.583,2.333 4.75,2.333 false 5.604,2.75 5.938,2.75 false 1.885,2.563 1.885,2.281 false 2.26,2.906 2.26,2.573 false 3.146,3.698 3.146,3.458 false 4.354,4.333 4.354,4.115 false 5.563,5.354 5.563,5.104 false 4.802,2.219 5.26,2.417 0.458,0.198 10 false ● ★ 4.219,2.49 4.677,2.688 0.458,0.198 10 false x8 5.625,2.75 6.083,2.948 0.458,0.198 10 false x6 5.979,2.625 6.438,2.823 0.458,0.198 10 false ● 5.479,5.333 5.75,5.688 0.271,0.354 18 false 5 4.385,4.313 4.656,4.667 0.271,0.354 18 false 4 3.188,3.656 3.458,4.01 0.271,0.354 18 false 3 2.25,2.896 2.521,3.25 0.271,0.354 18 false 2 1.792,2.573 2.063,2.927 0.271,0.354 18 false 1 1.656,2.604 2.115,2.802 0.458,0.198 10 false ● 5.125,2.25 6.292,2.531 1.167,0.281 8 false 150 (1530, 111) 6.208,2.667 6.875,2.917 0.667,0.25 8 false 30 (306, 22)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR ENGINE OIL SEAL 11401L (Click here) - -
2 NO. 1 CRANKSHAFT POSITION SENSOR PLATE 19315 (Click here) - -
3 FLYWHEEL SUB-ASSEMBLY 13405 (Click here) - -
4 TRANSMISSION INPUT DAMPER ASSEMBLY 31270 (Click here) - -
5 HYBRID VEHICLE TRANSAXLE ASSEMBLY 30900 - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
V100135

MP grease
V100136

Adhesive 1324
★ Precoated part - -

PROCEDURE

Hide 11401L 1.INSTALL REAR ENGINE OIL SEAL

a.
A465425C02
3.167,0.698 2.021,0.948 2.021,0.948 2.75,1.25 true 0.542,0.063 0.823,0.417 0.281,0.354 18 false i 2.344,0.052 2.625,0.406 0.281,0.354 18 false ii 1.688,0.885 2.146,1.083 0.458,0.198 10 false SST 5.99,0.25 6.302,0.448 0.313,0.198 10 false *a
*a -0.9 to 1.1 mm - -


i.

Apply MP grease to the lip of a new rear engine oil seal.

NOTICE:
·

Keep the lip free from foreign matter.

·

Do not allow MP grease to contact the dust seal.




ii.

Using SST and a hammer, tap in the rear engine oil seal.

SST
09223-15030  
09950-70010  (09951-07150)

Standard Depth:

-0.9 to 1.1 mm (-0.0354 to 0.0433 in.) (From the edge of the cylinder block sub-assembly and stiffening crankcase assembly)


NOTICE:

Do not tap in the rear engine oil seal at an angle.




Hide 19315 2.INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

a.
A528093N01
0.427,0.094 0.708,0.448 0.281,0.354 18 false i

i.

Install the No. 1 crankshaft position sensor plate.

HINT:

Align the pin hole of the No. 1 crankshaft position sensor plate with the pin of the crankshaft.




Hide 13405 3.INSTALL FLYWHEEL SUB-ASSEMBLY

a.
A528094C02
1.938,0.771 2.5,0.458 2.5,0.458 2.333,0.771 true 5.448,1.156 5.823,0.531 false 2.563,0.313 2.906,0.5 0.344,0.188 10 true SST 5.875,0.385 6.188,0.583 0.313,0.198 10 false *a 4.052,2.313 4.177,2.521 0.125,0.208 10 true 1 3.146,3.271 3.271,3.479 0.125,0.208 10 true 2 4.198,2.729 4.313,2.958 0.115,0.229 10 true 3 2.948,2.74 3.073,2.948 0.125,0.208 10 true 4 4.052,3.24 4.177,3.448 0.125,0.208 10 true 5 3.083,2.271 3.208,2.479 0.125,0.208 10 true 6 3.604,3.417 3.729,3.625 0.125,0.208 10 true 7 3.563,2.083 3.688,2.292 0.125,0.208 10 true 8 0.406,0.104 0.688,0.458 0.281,0.354 18 false i 4.021,0.115 4.615,0.458 0.594,0.344 18 false ii, iii 1.677,2.01 2.271,2.354 0.594,0.344 18 false iv
*a Adhesive -


i.

Using SST, hold the crankshaft pulley assembly.

SST
09213-54015  
09330-00021  


ii.

Clean the bolts and bolt holes.


iii.

Apply adhesive to 2 or 3 threads at the end of 8 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



iv.

Install the flywheel sub-assembly with the 8 bolts. Uniformly tighten the 8 bolts in the order shown in the illustration.

Torque:
150 N*m (1530 kgf*cm, 111 ft.*lbf)

NOTICE:

Do not start the engine for at least 1 hour after installing the flywheel sub-assembly.




Hide 31270 4.INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY

a.
A528095N02
1.823,0.729 2.552,0.396 2.552,0.396 2.219,0.708 true 2.646,0.292 2.979,0.469 0.333,0.177 10 true SST 5.104,0.042 5.229,0.24 0.125,0.198 10 true 1 6.188,0.271 6.313,0.469 0.125,0.198 10 true 3 6.375,1.146 6.5,1.344 0.125,0.198 10 false 5 5.75,1.583 5.875,1.781 0.125,0.198 10 false 2 4.76,1.438 4.885,1.635 0.125,0.198 10 false 4 4.563,0.531 4.688,0.729 0.125,0.198 10 true 6 0.385,0 0.667,0.354 0.281,0.354 18 false i 3.885,0 4.167,0.354 0.281,0.354 18 false ii

i.

Using SST, hold the crankshaft pulley assembly.

SST
09213-54015  
09330-00021  


ii.

Install the transmission input damper assembly to the flywheel sub-assembly with the 6 bolts. Uniformly tighten the 6 bolts in the order shown in the illustration.

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)

NOTICE:
·

Make sure that there are no oil on the transmission input damper assembly and flywheel sub-assembly.

·

Make sure to install the transmission input damper assembly in the correct direction.

·

Do not allow grease to contact the splines of the transmission input damper assembly and the input shaft.