☰ Toyota Frontlander☰ فهرستEngine / Hybrid System › M20F-FXS, M20G-FXS ENGINE MECHANICAL › ENGINE UNIT
RM38T0EC
_51
Engine / Hybrid System
_144958
M20F-FXS, M20G-FXS ENGINE MECHANICAL
_0604254
ENGINE UNIT
A
M20F-FXS, M20G-FXS ENGINE MECHANICAL ENGINE UNIT INSTALLATION
CAUTION / NOTICE / HINT
- NOTICE:
-
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
4.823,0.385 6.823,2.177
2,1.792
2.146,0.104 3.156,0.26
1.01,0.156
6.094,1.073 6.781,1.24
0.688,0.167
5.99,3.031 6.677,3.198
0.688,0.167
6.354,3.448 7.042,3.615
0.688,0.167
5.417,4.771 6.104,4.938
0.688,0.167
5.5,5.229 6.188,5.396
0.688,0.167
0.031,2.552 0.719,2.719
0.688,0.167
3.021,0.615 3.354,0.615
false
4.479,1.125 4.813,1.125
false
5.865,4.271 6.073,4.604
6.073,4.604 6.24,4.604
false
3.802,5.458 4.135,5.458
false
1.125,3.219 1.458,3.219
false
4.896,3.219 5.24,2.917
5.24,2.917 5.396,2.917
false
4.25,4.313 4.375,4.073
4.375,4.073 4.542,4.073
false
5.281,1.865 5.615,1.865
false
5.229,4.542 5.229,4.208
false
3.417,5.156 3.583,5.156
3.583,5.156 3.844,4.938
false
3.156,0.188 3.49,0.188
false
5.365,1.031 5.927,1.156
5.927,1.156 6.094,1.156
false
5.333,3.375 5.813,3.115
5.813,3.115 5.979,3.115
false
5.906,3.688 6.188,3.531
6.188,3.531 6.354,3.531
false
4.677,4.49 5.25,4.865
5.25,4.865 5.417,4.865
false
4.75,4.979 5.333,5.313
5.333,5.313 5.5,5.313
false
0.719,2.646 1.052,2.646
false
2.833,0.458 3.188,0.719
0.354,0.26
18
false
6
4.281,0.958 4.615,1.25
0.333,0.292
18
false
5
3.604,5.281 4.156,5.635
0.552,0.354
18
false
3
6.469,4.396 7.021,4.75
0.552,0.354
18
false
4
0.917,3.01 1.469,3.365
0.552,0.354
18
false
2
5.594,2.729 6.01,2.99
0.417,0.26
18
false
1
4.74,3.875 5.135,4.125
0.396,0.25
18
false
1
5.667,1.76 5.802,1.927
0.135,0.167
10
false
●
3.573,0.156 3.781,0.344
0.208,0.188
10
false
x4
3.625,0.51 3.833,0.667
0.208,0.156
10
false
x4
5.938,3.667 6.167,3.854
0.229,0.188
10
false
x2
5.198,4.51 5.354,4.708
0.156,0.198
10
false
●
5.281,3.406 5.51,3.594
0.229,0.188
10
false
x2
3.292,5.042 3.448,5.24
0.156,0.198
10
false
●
1.104,2.677 1.333,2.865
0.229,0.188
10
false
x2
4.656,5.01 4.844,5.177
0.188,0.167
10
false
x4
2.208,0.104 4.656,0.26
2.448,0.156
8
false
7.5 (76, 66 in.*lbf)
6.156,1.073 7.146,1.385
0.99,0.313
8
false
10 (102, 7)
6.042,3.042 7.031,3.354
0.99,0.313
8
false
10 (102, 7)
6.417,3.448 7.156,3.729
0.74,0.281
8
false
10 (102, 7)
5.479,4.771 6.219,5.052
0.74,0.281
8
false
10 (102, 7)
5.542,5.229 6.281,5.51
0.74,0.281
8
false
43 (438, 32)
0.073,2.563 1.063,2.875
0.99,0.313
8
false
16 (163, 12)
| Procedure | Part Name Code | 
|
|
|
|
|---|---|---|---|---|---|
| 1 | WIRE HARNESS CLAMP BRACKET | - | ( 202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0115,)
|
- | - |
| 2 | NO. 3 EXHAUST MANIFOLD HEAT INSULATOR | 17169A | - | - | - |
| 3 | ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) | 16032 | - | - | - |
| 4 | WATER INLET WITH THERMOSTAT SUB-ASSEMBLY | 16031 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0046,)
|
- | - |
| 5 | ENGINE OIL LEVEL DIPSTICK GUIDE | 11452D | - | - | - |
| 6 | IGNITION COIL ASSEMBLY | 19500 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0001,)
|
- | - |
6.042,0.917 6.792,1.083
0.75,0.167
6,0.875 6.833,1.125
0.833,0.25
6.125,2.833 6.875,3
0.75,0.167
0.073,2.479 0.823,2.646
0.75,0.167
0.031,2.438 0.865,2.688
0.833,0.25
0.396,1.042 1.146,1.208
0.75,0.167
0.354,1 1.188,1.25
0.833,0.25
2.646,0.094 3.396,0.26
0.75,0.167
2.604,0.052 3.438,0.302
0.833,0.25
2.646,0.417 3.396,0.75
0.75,0.333
2.604,0.375 3.438,0.792
0.833,0.417
4.76,0.021 5.594,0.438
0.833,0.417
4.802,0.052 5.552,0.385
0.75,0.333
3.438,1.688 3.292,1.688
3.292,1.688 3.198,1.448
false
6.25,3.5 6.583,3.5
false
3.083,5.667 3.5,5.417
3.5,5.417 3.667,5.417
false
0.969,5.083 1.302,5.083
false
1.531,1.573 1.708,1.573
1.708,1.573 1.844,1.927
false
2.625,2.083 2.885,2.083
false
2.083,2.854 2.208,2.854
2.208,2.854 2.292,2.688
false
1.875,2.396 2.125,2.396
false
1.938,3.792 2.073,3.49
2.073,3.49 2.24,3.49
false
0.948,4.292 1.094,4.292
1.094,4.292 1.583,3.979
false
3.177,4.885 3.021,4.885
3.021,4.885 2.448,4.281
true
4.479,1.073 4.646,1.073
false
5.042,2.083 4.885,2.083
4.885,2.083 4.635,1.865
false
5.656,1.854 5.5,1.854
5.5,1.854 4.813,1.583
false
5.698,1.448 5.542,1.448
5.542,1.448 4.958,1.24
false
5.188,0.604 5.031,0.604
5.031,0.604 4.844,0.708
false
6.031,1 5.875,1
5.875,1 5.25,0.865
false
6.125,2.917 5.969,2.917
5.969,2.917 5.479,3.813
false
2.521,3.604 2.365,3.604
2.365,3.604 2.26,4.177
false
2.25,4.615 2.25,4.5
2.25,4.5 2.354,4.26
false
1.885,4.302 1.885,4.177
false
1.302,3.104 1.635,3.104
false
0.833,2.563 0.979,2.563
0.979,2.563 1.094,2.719
false
1.646,0.885 1.979,0.885
false
1.156,1.125 1.333,1.125
1.333,1.125 1.813,1.594
false
3.396,0.177 3.573,0.177
3.573,0.177 3.948,0.073
false
3.448,0.583 3.625,0.583
3.625,0.583 3.781,0.938
false
4.802,0.219 4.646,0.219
4.646,0.219 4.458,0.25
false
1.24,3.948 1.49,3.948
false
1,4.583 1,4.427
1,4.427 1.667,4.021
false
3.656,1.531 3.99,1.813
0.333,0.281
18
false
30
1.823,0.406 2.563,0.844
0.74,0.438
18
false
27, 29
5.417,0.469 6.26,0.823
0.844,0.354
18
false
26, 28
5.76,1.26 6.208,1.594
0.448,0.333
18
false
25
6.635,3.323 6.969,3.594
0.333,0.271
18
false
22
0.656,4.906 1.104,5.24
0.448,0.333
18
false
20
2.917,1.948 3.448,2.354
0.531,0.406
18
false
18
1.333,0.698 1.677,0.979
0.344,0.281
18
false
16
1.375,2.219 1.906,2.625
0.531,0.406
18
false
15
0.979,2.969 1.375,3.302
0.396,0.333
18
false
14
1.823,4.313 2.219,4.615
0.396,0.302
18
false
13
0.813,4.198 1.344,4.604
0.531,0.406
10
false
●
2.24,3.281 2.604,3.563
0.365,0.281
18
false
12
5.26,0.927 5.573,1.125
0.313,0.198
10
false
x2
1.198,2.615 1.51,2.813
0.313,0.198
10
false
x4
1.896,1.521 2.208,1.719
0.313,0.198
10
false
x2
2.698,2.094 3.01,2.292
0.313,0.198
10
false
x2
1.885,2.188 2.198,2.385
0.313,0.198
10
false
x4
1.719,2.76 1.865,2.948
0.146,0.188
10
false
●
2.042,2.479 2.354,2.677
0.313,0.198
10
false
x4
2.313,2.656 2.625,2.854
0.313,0.198
10
false
x4
1.427,3.75 1.646,3.927
0.219,0.177
10
false
x4
1.583,3.813 1.833,3.99
0.25,0.177
10
false
x4
1.75,3.875 1.99,4.063
0.24,0.188
10
false
x4
2.01,3.813 2.219,4.01
0.208,0.198
10
false
x4
1.927,4.135 2.135,4.323
0.208,0.188
10
false
x4
2.698,3.542 2.854,3.74
0.156,0.198
10
false
●
2.125,4.24 2.323,4.406
0.198,0.167
10
false
x4
2.281,4.594 2.438,4.792
0.156,0.198
10
false
●
2.354,4.323 2.563,4.5
0.208,0.177
10
false
x4
3.385,4.833 3.542,5.031
0.156,0.198
10
false
●
0.917,4.552 1.063,4.729
0.146,0.177
10
false
●
0.823,3.885 0.958,4.052
0.135,0.167
10
false
●
4.375,0.969 4.531,1.167
0.156,0.198
10
false
●
3.479,4.781 3.771,5.052
0.292,0.271
18
false
7
2.385,4.573 2.677,4.844
0.292,0.271
18
false
9
2.813,3.469 3.104,3.74
0.292,0.271
18
false
8
1,4.51 1.427,4.781
0.427,0.271
18
false
10
0.927,3.833 1.271,4.104
0.344,0.271
18
false
11
1.792,2.688 2.323,3.094
0.531,0.406
18
false
17
1.198,1.406 1.729,1.813
0.531,0.406
18
false
19
5.823,1.677 6.271,2.01
0.448,0.333
18
false
24
5.25,1.948 5.698,2.281
0.448,0.333
18
false
23
3.719,5.25 4.167,5.583
0.448,0.333
18
false
21
5.698,1.76 5.854,1.958
0.156,0.198
10
false
●
6.063,0.927 7.156,1.146
1.094,0.219
8
false
28.5 (291, 21)
6.188,2.833 7.104,3.135
0.917,0.302
8
false
21 (214, 15)
0.094,2.49 1.188,2.708
1.094,0.219
8
false
28.5 (291, 21)
0.417,1.042 1.51,1.26
1.094,0.219
8
false
28.5 (291, 21)
2.76,0.104 3.854,0.323
1.094,0.219
8
false
10 (102, 7)
2.708,0.417 3.802,0.635
1.094,0.219
8
false
35 (357, 26)
2.708,0.583 3.802,0.802
1.094,0.219
8
false
30 (306, 22)*
4.865,0.063 5.958,0.281
1.094,0.219
8
false
35 (357, 26)
4.865,0.208 5.958,0.427
1.094,0.219
8
false
30 (306, 22)*
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 7 | INJECTOR SEAL | 23255A | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0113,)
|
- | - |
| 8 | INJECTOR VIBRATION INSULATOR | 23291A | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0127,)
|
- | - |
| 9 | C-RING | - | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0126,)
|
- | - |
| 10 | NO. 1 FUEL INJECTOR BACK-UP RING | 23256 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0133,)
|
- | - |
| 11 | NO. 3 FUEL INJECTOR BACK-UP RING | 23258 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0132,)
|
- | - |
| 12 | NOZZLE HOLDER CLAMP | 23695A | - | - | - |
| 13 | DIRECT FUEL INJECTOR ASSEMBLY | 23250E | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0099,)
|
- | - |
| 14 | FUEL DELIVERY PIPE | 23814B | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0084,)
|
- | - |
| 15 | PORT FUEL INJECTOR ASSEMBLY | 23250F | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0098,)
|
- | - |
| 16 | NO. 5 ENGINE WIRE | 82125N | - | - | - |
| 17 | INJECTOR VIBRATION INSULATOR | 23291 | - | - | - |
| 18 | FUEL DELIVERY SPACER | 23891 | - | - | - |
| 19 | FUEL DELIVERY PIPE SUB-ASSEMBLY | 23807 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0083,)
|
- | - |
| 20 | NO. 6 ENGINE WIRE | 82126A | - | - | - |
| 21 | SENSOR WIRE | 82219C | - | - | - |
| 22 | WATER BY-PASS HOSE ASSEMBLY | - | - | - | - |
| 23 | FUEL PUMP LIFTER ASSEMBLY | 23470 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0130,)
|
- | - |
| 24 | FUEL PUMP SPACER GASKET | 23224D | - | - | - |
| 25 | FUEL PUMP FLANGE | 23191 | - | - | - |
| 26 | TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) | 23100X | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0107,)
|
- | - |
| 27 | TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY | 23801P | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0108,)
|
- | - |
| 28 | INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) | 23100X | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0088,)
|
- | - |
| 29 | INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY | 23801P | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0111,)
|
- | - |
| 30 | FUEL TUBE SUB-ASSEMBLY | 23910A | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0112,)
|
- | - |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) | 
|
N*m (kgf*cm, ft.*lbf): Specified torque |
| ● | Non-reusable part | * | For use with SST |
0.063,1.271 0.729,1.438
0.667,0.167
0.75,0.021 1.417,0.188
0.667,0.167
5.542,5.448 6.208,5.615
0.667,0.167
6.396,5.615 7.063,5.781
0.667,0.167
5.563,3.458 6.229,3.625
0.667,0.167
4.01,2.365 4.677,2.531
0.667,0.167
5.865,1.01 6.531,1.177
0.667,0.167
0.063,1.052 0.729,1.219
0.667,0.167
0.688,2.583 1.354,2.75
0.667,0.167
0.073,3.188 0.74,3.354
0.667,0.167
2.531,2.844 3.198,3.01
0.667,0.167
0.594,0.167 0.615,0.083
0.615,0.083 0.74,0.083
false
0.427,3.188 0.427,2.854
false
6.729,5.604 6.729,5.271
false
5.875,5.448 5.875,5.281
5.875,5.281 6.25,5.208
false
4.625,5.375 4.865,5.375
false
4.802,4.76 4.802,4.594
4.802,4.594 5.146,4.354
false
6.615,4.833 6.948,4.833
false
0.427,2.073 0.51,2.667
0.51,2.667 0.677,2.667
false
1.479,0.25 1.792,0.167
1.792,0.167 1.958,0.167
false
4.635,3.938 4.781,3.125
4.781,3.125 4.948,3.125
false
5.229,3.542 5.563,3.542
false
3.979,4.542 4.313,4.542
false
5.646,3.823 5.979,3.823
false
5.958,4.5 6.094,4.125
6.094,4.125 6.26,4.125
false
3.073,2.51 3.177,2.729
3.177,2.729 3.344,2.729
false
3.781,1.917 3.875,2.115
3.875,2.115 4.042,2.115
false
3.667,2.438 4,2.438
false
4.771,1.656 4.938,2.042
4.938,2.042 5.104,2.042
false
5.531,1.083 5.865,1.083
false
3.313,0.938 3.646,0.938
false
1.813,0.479 2.146,0.479
false
0.792,0.792 0.958,0.792
0.958,0.792 1.031,0.646
false
0.583,1.625 0.917,1.625
false
0.74,1.344 0.906,1.344
0.906,1.344 0.927,1.552
false
0.729,1.146 0.896,1.146
0.896,1.146 0.917,1.042
false
1.271,3.51 1.271,3.302
false
2.073,2.188 2.073,1.979
false
2.229,2.625 2.344,2.917
2.344,2.917 2.51,2.917
false
0.792,0.021 1.51,0.198
0.719,0.177
8
false
10 (102, 7)
0.094,1.271 0.813,1.448
0.719,0.177
8
false
24 (245, 18)
0.708,2.583 1.427,2.76
0.719,0.177
8
false
24 (245, 18)
0.094,1.042 0.813,1.219
0.719,0.177
8
false
10 (102, 7)
0.104,3.188 0.823,3.365
0.719,0.177
8
false
10 (102, 7)
5.573,5.448 6.292,5.625
0.719,0.177
8
false
24 (245, 18)
6.417,5.604 7.094,5.781
0.677,0.177
8
false
24 (245, 18)
4.323,5.208 4.875,5.563
0.552,0.354
18
false
41
4.188,5.271 4.344,5.469
0.156,0.198
10
false
●
4.844,4.708 5.396,5.063
0.552,0.354
18
false
42
4.74,4.781 4.896,4.979
0.156,0.198
10
false
●
5.208,2.958 5.76,3.313
0.552,0.354
18
false
35
6.833,5.135 7.063,5.344
0.229,0.208
10
false
*a
6.354,5.177 6.583,5.385
0.229,0.208
10
false
*b
6.292,4.677 6.844,5.031
0.552,0.354
18
false
45
5.594,3.458 6.313,3.635
0.719,0.177
8
false
10 (102, 7)
5.219,3.563 5.448,3.771
0.229,0.208
10
false
x2
3.656,4.385 4.208,4.74
0.552,0.354
18
false
36
6.031,3.656 6.969,3.99
0.938,0.333
18
false
37, 44
6.521,3.979 7.073,4.333
0.552,0.354
18
false
43
3.625,2.625 4.177,2.979
0.552,0.354
18
false
33
4.313,2.01 4.469,2.208
0.156,0.198
10
false
●
4.448,1.979 5,2.333
0.552,0.354
18
false
46
4.031,2.354 4.75,2.531
0.719,0.177
8
false
10 (102, 7)
5.365,1.906 5.917,2.26
0.552,0.354
18
false
47
5.885,1.01 6.604,1.188
0.719,0.177
8
false
10 (102, 7)
5.469,1.104 5.698,1.313
0.229,0.208
10
false
x3
2.927,1.094 3.156,1.302
0.229,0.208
10
false
x3
3.688,0.833 3.844,1.031
0.156,0.198
10
false
●
3.802,0.781 4.354,1.135
0.552,0.354
18
false
31
2.198,0.375 2.354,0.573
0.156,0.198
10
false
●
2.313,0.302 2.865,0.656
0.552,0.354
18
false
39
2,0.063 2.156,0.26
0.156,0.198
10
false
●
2.125,0 2.677,0.354
0.552,0.354
18
false
38
0.448,0.615 1,0.969
0.552,0.354
18
false
40
0.271,1.5 0.823,1.854
0.552,0.354
18
false
32
0.948,1.01 1.177,1.219
0.229,0.208
10
false
x2
0.219,2.021 0.448,2.229
0.229,0.208
10
false
x2
1.26,3.49 1.813,3.844
0.552,0.354
18
false
34
2.042,2.208 2.594,2.563
0.552,0.354
18
false
32
2.552,2.833 3.271,3.01
0.719,0.177
8
false
21 (214, 15)
0.365,0.094 0.594,0.302
0.229,0.208
10
false
x2
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 31 | NO. 1 INTAKE MANIFOLD TO HEAD GASKET | 17177 | - | - | - |
| 32 | INTAKE MANIFOLD | 17111 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0006,)
|
- | - |
| 33 | INTAKE MANIFOLD STAY | 17138B | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0119,)
|
- | - |
| 34 | NO. 3 WATER BY-PASS PIPE | 16279 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0093,)
|
- | - |
| 35 | EGR VALVE ASSEMBLY | 25620 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0095,)
|
- | - |
| 36 | NO. 8 WATER BY-PASS HOSE | 16296 | - | - | - |
| 37 | NO. 4 WATER BY-PASS HOSE | 16281 | - | - | - |
| 38 | EGR INLET GASKET | 25628 | - | - | - |
| 39 | EGR VALVE ADAPTER GASKET | 25629 | - | - | - |
| 40 | NO. 1 EGR PIPE SUB-ASSEMBLY | 25601 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0094,)
|
- | - |
| 41 | NO. 1 EGR COOLER GASKET | 25685 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0142,)
|
- | - |
| 42 | EGR VALVE GASKET | 25627 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0141,)
|
- | - |
| 43 | EGR COOLER ASSEMBLY | 25680 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0073,)
|
- | - |
| 44 | NO. 4 WATER BY-PASS HOSE | 16281 | - | - | - |
| 45 | NO. 3 WATER BY-PASS HOSE | 16267 | - | - | - |
| 46 | THROTTLE BODY GASKET | 22271 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0069,)
|
- | - |
| 47 | THROTTLE BODY WITH MOTOR ASSEMBLY | 22030 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0051,)
|
- | - |
| *a | x2 or x3 | *b | x3 or x2 |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
5.177,0.5 5.927,0.667
0.75,0.167
6.26,3.25 7.01,3.417
0.75,0.167
6.219,4.073 6.969,4.24
0.75,0.167
6.031,5.406 6.781,5.74
0.75,0.333
3.021,4.948 3.771,5.115
0.75,0.167
4.052,3.24 4.802,3.406
0.75,0.167
3.229,2.198 3.979,2.365
0.75,0.167
0.365,2.063 0.594,2.406
0.594,2.406 0.771,2.406
false
5.76,2.625 6.042,2.323
6.042,2.323 6.219,2.323
false
4.115,5.385 4.448,5.385
false
3.708,3.958 4.188,3.958
false
4.01,1.719 4.333,1.719
false
4.76,1.198 5.083,1.198
false
5.854,4.781 6.177,4.781
false
3.333,2.813 3.656,2.813
false
3.771,5.031 4.104,5.031
false
4.844,0.583 5.177,0.583
false
5.958,3.438 6.083,3.333
6.083,3.333 6.26,3.333
false
5.844,4.365 6.042,4.167
6.042,4.167 6.219,4.167
false
5.896,5.125 6.385,5.24
6.385,5.24 6.385,5.406
false
3.719,3.344 4.052,3.344
false
3.75,3.125 3.917,3.125
3.917,3.125 3.917,3.344
false
3.583,1.865 3.583,2.198
false
0.833,2.25 1.208,2.646
0.375,0.396
18
false
53
6.385,4.625 6.823,5.021
0.438,0.396
18
false
52
6.281,2.156 6.677,2.531
0.396,0.375
18
false
50
3.771,5.26 4.208,5.625
0.438,0.365
18
false
49
5.156,1.031 5.604,1.427
0.448,0.396
18
false
51
4.26,3.875 4.542,4.24
0.281,0.365
10
false
●
5.938,3.49 6.292,3.854
0.354,0.365
10
false
x3
4.167,5.052 4.521,5.417
0.354,0.365
10
false
x7
2.875,4.917 3.156,5.281
0.281,0.365
10
false
●
4.406,1.542 4.854,1.938
0.448,0.396
18
false
51
3.719,2.646 4.156,3.01
0.438,0.365
18
false
48
5.271,0.51 6.625,0.667
1.354,0.156
8
false
10 (102, 7)
6.333,3.25 7.094,3.469
0.76,0.219
8
false
10 (102, 7)
6.313,4.083 7.073,4.302
0.76,0.219
8
false
10 (102, 7)
6.073,5.417 6.833,5.635
0.76,0.219
8
false
30 (306, 22)
6.073,5.573 6.833,5.792
0.76,0.219
8
false
28 (286, 21)*
3.094,4.948 3.854,5.167
0.76,0.219
8
false
26 (265, 19)
4.115,3.25 4.875,3.469
0.76,0.219
8
false
43 (438, 32)
3.333,2.208 4.688,2.365
1.354,0.156
8
false
10 (102, 7)
| Procedure | Part Name Code |
|
|
|
|
|---|---|---|---|---|---|
| 48 | MANIFOLD STAY | 17118 | - | - | - |
| 49 | EXHAUST MANIFOLD | 17141 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0052,)
|
- | - |
| 50 | NO. 1 EXHAUST MANIFOLD HEAT INSULATOR | 17167 | - | - | - |
| 51 | FUEL HOSE BRACKET | 23881B | - | - | - |
| 52 | NO. 1 VACUUM PIPE | 25760 | (202307,999999,_51,_144958,_0604254,RM100000002BTSE_01_0122,)
|
- | - |
| 53 | NO. 2 RADIATOR HOSE | 16572D | - | - | - |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
| * | For use with Union Nut Wrench | - | - |
PROCEDURE
1.INSTALL WIRE HARNESS CLAMP BRACKET
a.
0.125,0.083 0.406,0.438
0.281,0.354
18
false
i
3.802,0.083 4.083,0.438
0.281,0.354
18
false
ii
i.
Install the wire harness clamp bracket to the stiffening crankcase assembly with the bolt.
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
ii.
Using an 8 mm socket wrench, install the wire harness clamp bracket to the No. 1 ventilation case with the 2 bolts.
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
17169A
2.INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
- Torque:
- 16 N*m (163 kgf*cm, 12 ft.*lbf)
16032
3.INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)
- Torque:
- 43 N*m (438 kgf*cm, 32 ft.*lbf)
16031
4.INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
11452D
5.INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
19500
6.INSTALL IGNITION COIL ASSEMBLY
23255A
7.INSTALL FUEL INJECTOR SEAL
23291A
8.INSTALL INJECTOR VIBRATION INSULATOR
9.INSTALL C-RING
23256
10.INSTALL NO. 1 FUEL INJECTOR BACK-UP RING
23258
11.INSTALL NO. 3 FUEL INJECTOR BACK-UP RING
23695A
12.INSTALL NOZZLE HOLDER CLAMP
23250E
13.INSTALL DIRECT FUEL INJECTOR ASSEMBLY
23814B
14.INSTALL FUEL DELIVERY PIPE
23250F
15.INSTALL PORT FUEL INJECTOR ASSEMBLY
82125N
16.INSTALL NO. 5 ENGINE WIRE
23291
17.INSTALL INJECTOR VIBRATION INSULATOR
23891
18.INSTALL FUEL DELIVERY SPACER
23807
19.INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
82126A
20.INSTALL NO. 6 ENGINE WIRE
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
82219C
21.INSTALL SENSOR WIRE
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
22.INSTALL WATER BY-PASS HOSE ASSEMBLY
- Torque:
- 21 N*m (214 kgf*cm, 15 ft.*lbf)
23470
23.INSTALL FUEL PUMP LIFTER ASSEMBLY
23224D
24.INSTALL FUEL PUMP SPACER GASKET
23191
25.SET FUEL PUMP FLANGE
23100X
26.TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
23801P
27.TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
23100X
28.INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
23801P
29.INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
a.
6.573,1.01 6.75,0.813
false
6.802,0.667 7,0.896
0.198,0.229
10
false
*a
5.688,0.667 6,0.823
0.313,0.156
10
false
*b
0.417,0.083 1.438,0.458
1.021,0.375
18
false
i, ii, iii
| *a | 17 mm Union Nut Wrench | *b | Torque Wrench Fulcrum Length |
i.
Using a 17 mm union nut wrench, tighten the union nut on the fuel delivery pipe side of the No. 1 fuel pipe sub-assembly.
- Torque:
- Specified tightening torque : 35 N*m (357 kgf*cm, 26 ft.*lbf)
- NOTICE:
-
Do not adjust the torque in the loosening direction.
- HINT:
- ·
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
·When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N*m (306 kgf*cm, 22 ft.*lbf)
ii.
Using a 17 mm union nut wrench, tighten the union nut on the fuel pump assembly side of the No. 1 fuel pipe sub-assembly.
- Torque:
- Specified tightening torque : 35 N*m (357 kgf*cm, 26 ft.*lbf)
- NOTICE:
-
Do not adjust the torque in the loosening direction.
- HINT:
- ·
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
·When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N*m (306 kgf*cm, 22 ft.*lbf)
iii.
Install the bolt.
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
23910A
30.CONNECT FUEL TUBE SUB-ASSEMBLY
a.
Connect the fuel tube sub-assembly to the fuel delivery pipe with sensor assembly.
b.
Install the fuel pipe clamp to the fuel tube connector.
c.
Connect the fuel tube sub-assembly to the fuel pump assembly.
17177
31.INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
17111
32.INSTALL INTAKE MANIFOLD
17138B
33.INSTALL INTAKE MANIFOLD STAY
16279
34.INSTALL NO. 3 WATER BY-PASS PIPE
a.
0.396,0.042 0.906,0.354
0.51,0.313
18
false
i, ii
i.
Install the No. 3 water by-pass pipe to the water outlet and slide the clip to secure it.
ii.
Using an 8 mm socket wrench, connect the No. 3 water by-pass pipe to the intake manifold with the bolt.
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
25620
35.INSTALL EGR VALVE ASSEMBLY
16296
36.CONNECT NO. 8 WATER BY-PASS HOSE
16281
37.CONNECT NO. 4 WATER BY-PASS HOSE
25628
38.INSTALL EGR INLET GASKET
25629
39.INSTALL EGR VALVE ADAPTER GASKET
25601
40.INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
25685
41.INSTALL NO. 1 EGR COOLER GASKET
25627
42.INSTALL EGR VALVE GASKET
25680
43.INSTALL EGR COOLER ASSEMBLY
16281
44.CONNECT NO. 4 WATER BY-PASS HOSE
16267
45.CONNECT NO. 3 WATER BY-PASS HOSE
22271
46.INSTALL THROTTLE BODY GASKET
22030
47.INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
17118
48.INSTALL MANIFOLD STAY
17141
49.INSTALL EXHAUST MANIFOLD
17167
50.INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
23211K
51.INSTALL BRACKET
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
25760
52.INSTALL NO. 1 VACUUM PIPE
a.
2.854,1.146 2.969,0.99
false
0.427,0.094 1.802,0.448
1.375,0.354
18
false
i, ii
1.865,0.76 2.24,0.969
0.375,0.208
10
false
*b
2.938,0.781 3.313,0.99
0.375,0.208
10
false
*a
| *a | 14 mm Union Nut Wrench | *b | Torque Wrench Fulcrum Length |
i.
Using a 14 mm union nut wrench, connect the No. 1 vacuum pipe to the exhaust manifold (TWC: Front Catalyst).
- Torque:
- 30 N*m (306 kgf*cm, 22 ft.*lbf)
- HINT:
- ·
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
·When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 26 N*m (265 kgf*cm, 19 ft.*lbf)
ii.
Install the No. 1 vacuum pipe to the exhaust manifold (TWC: Front Catalyst) with the nut.
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
16572D
53.CONNECT NO. 2 RADIATOR HOSE