RM38T0EC _51 Engine / Hybrid System _144958 M20F-FXS, M20G-FXS ENGINE MECHANICAL _0604254 ENGINE UNIT A

M20F-FXS, M20G-FXS ENGINE MECHANICAL ENGINE UNIT REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Replacement of throttle body with motor assembly · Replacement of cam timing control motor with EDU assembly · Replacement of camshaft timing gear assembly · Replacement of engine assembly · Replacement of cylinder head sub-assembly · Replacement of camshaft (for intake or exhaust camshaft) · Replacement of camshaft timing exhaust gear assembly · Replacement of port fuel injector assembly · Replacement of direct fuel injector assembly · Replacement of fuel pump assembly (for high pressure side) · Replacement of engine coolant temperature sensor · Replacement of spark plug · Replacement of ignition coil assembly · Replacement of EGR valve assembly · Gas leaks from exhaust system · Replacement of knock control sensor · Cleaning the deposits from the throttle body with motor assembly · Removal and installation of a cam timing control motor with EDU assembly · Removal and installation of a camshaft timing gear assembly	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202307,999999,_51,_144956,_0604911,RM100000002BWPD,)

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

0.365,2.063 0.594,2.406 0.594,2.406 0.771,2.406 false 5.729,2.573 6.01,2.271 6.01,2.271 6.188,2.271 false 3.99,5.438 4.469,5.438 false 4.01,1.719 4.333,1.719 false 4.76,1.198 5.083,1.198 false 5.865,4.802 6.083,4.802 false 3.333,2.813 3.656,2.813 false 3.771,5.042 4.104,5.042 false 3.896,3.917 3.979,4.083 3.979,4.083 4.156,4.083 false 0.802,2.219 1.083,2.583 0.281,0.365 18 false 1 6.375,4.635 6.656,5 0.281,0.365 18 false 2 4.375,1.531 4.656,1.896 0.281,0.365 18 false 3 6.448,2.115 6.729,2.479 0.281,0.365 18 false 4 3.75,5.271 4.031,5.635 0.281,0.365 18 false 5 5.125,1.021 5.406,1.385 0.281,0.365 18 false 3 4.208,3.948 4.49,4.313 0.281,0.365 10 false ● 3.906,2.625 4.188,2.99 0.281,0.365 18 false 6 5.938,3.49 6.292,3.854 0.354,0.365 10 false x3 4.167,5.052 4.521,5.417 0.354,0.365 10 false x7 3.615,4.927 3.896,5.292 0.281,0.365 10 false ●

Procedure		Part Name Code
1	NO. 2 RADIATOR HOSE	16572D	-	-	-
2	NO. 1 VACUUM PIPE	25760	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0126,)	-	-
3	BRACKET	23211K	-	-	-
4	NO. 1 EXHAUST MANIFOLD HEAT INSULATOR	17167	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0027,)	-	-
5	EXHAUST MANIFOLD	17141	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0006,)	-	-
6	MANIFOLD STAY	17118	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0136,)	-	-

●

Non-reusable part

3.76,1.781 4.01,1.781 false 4.625,1.667 4.625,1.917 false 3.167,1 3.5,1 false 1.656,0.417 1.99,0.417 false 1.281,0.219 1.615,0.219 false 0.729,0.865 0.896,0.865 0.896,0.865 0.979,0.688 false 2.927,2.5 2.927,2.75 false 2.333,2.167 2.167,2.417 2.167,2.417 2,2.417 false 1.25,3.167 1.25,3.417 false 4.729,3.958 4.688,3.76 4.688,3.76 4.521,3.76 false 5.604,3.833 5.833,3.583 5.833,3.583 6,3.583 false 6.917,4.75 6.75,4.167 6.75,4.167 6.583,4.167 false 5.188,4.427 5.146,4.594 5.146,4.594 5.01,4.594 false 4.115,4.635 4.365,4.635 false 5.479,4.75 5.646,4.75 false 4.719,5.417 4.885,5.417 false 0.656,1.844 0.75,1.667 0.75,1.667 0.917,1.667 false 4.677,1.896 5.229,2.25 0.552,0.354 18 false 7 4.177,1.604 4.729,1.958 0.552,0.354 18 false 8 4.052,1.688 4.313,1.938 0.26,0.25 10 false ● 3.542,0.885 3.802,1.135 0.26,0.25 10 false ● 2.031,0.313 2.292,0.563 0.26,0.25 10 false ● 1.677,0.083 1.938,0.333 0.26,0.25 10 false ● 0.552,0.052 0.813,0.302 0.26,0.25 10 false x2 0.823,0.99 1.083,1.24 0.26,0.25 10 false x2 0.094,2.01 0.354,2.26 0.26,0.25 10 false x2 6.396,3.99 6.729,4.354 0.333,0.365 18 false 9 6.021,3.406 6.802,3.74 0.781,0.333 18 false 10, 16 5.167,4.604 5.5,4.969 0.333,0.365 18 false 11 4.698,4.417 5.031,4.781 0.333,0.365 18 false 19 3.823,4.479 4.156,4.844 0.333,0.365 18 false 17 4.302,5.313 4.563,5.563 0.26,0.25 10 false ● 4.385,5.26 4.719,5.625 0.333,0.365 18 false 12 4.167,3.594 4.5,3.958 0.333,0.365 18 false 18 2.833,2.729 3.167,3.094 0.333,0.365 18 false 21 1.667,2.229 2,2.594 0.333,0.365 18 false 22 2.625,1.302 2.885,1.552 0.26,0.25 10 false x3 1.219,3.406 1.552,3.771 0.333,0.365 18 false 20 3.667,0.802 4,1.167 0.333,0.365 18 false 23 2.135,0.24 2.469,0.604 0.333,0.365 18 false 14 1.781,0.031 2.115,0.396 0.333,0.365 18 false 15 0.938,1.479 1.271,1.844 0.333,0.365 18 false 22 0.385,0.74 0.719,1.104 0.333,0.365 18 false 13 5.208,3.625 5.469,3.875 0.26,0.25 10 false x2 6.594,5.042 6.854,5.292 0.26,0.25 10 false *a 6.51,5.25 6.771,5.5 0.26,0.25 10 false *b 5.344,1.083 5.604,1.333 0.26,0.25 10 false x3

Procedure		Part Name Code
7	THROTTLE BODY WITH MOTOR ASSEMBLY	22030	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0009,)	-	-
8	THROTTLE BODY GASKET	22271	-	-	-
9	NO. 3 WATER BY-PASS HOSE	16267	-	-	-
10	NO. 4 WATER BY-PASS HOSE	16281	-	-	-
11	EGR COOLER ASSEMBLY	25680	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0087,)	-	-
12	NO. 1 EGR COOLER GASKET	25685	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0139,)	-	-
13	NO. 1 EGR PIPE SUB-ASSEMBLY	25601	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0090,)	-	-
14	EGR VALVE ADAPTER GASKET	25629	-	-	-
15	EGR INLET GASKET	25628	-	-	-
16	NO. 4 WATER BY-PASS HOSE	16281	-	-	-
17	DISCONNECT NO. 8 WATER BY-PASS HOSE	16296	-	-	-
18	EGR VALVE ASSEMBLY	25620	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0089,)	-	-
19	REMOVE EGR VALVE GASKET	25627	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0140,)	-	-
20	NO. 3 WATER BY-PASS PIPE	16279	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0074,)	-	-
21	INTAKE MANIFOLD STAY	17138B	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0124,)	-	-
22	INTAKE MANIFOLD	17111	-	-	-
23	NO. 1 INTAKE MANIFOLD TO HEAD GASKET	17177	-	-	-

*a	x2 or x3	*b	x3 or x2
●	Non-reusable part	-	-

3.563,1.677 3.417,1.677 3.417,1.677 3.24,1.375 false 4.948,1.323 5.417,1.323 false 3.49,0.615 3.75,0.615 false 4.479,0.75 4.698,0.75 false 6.156,3.573 6.49,3.573 false 1.74,5.438 2.208,5.438 false 0.854,5.052 1.323,5.052 false 1.552,1.604 1.719,1.604 1.719,1.604 1.833,1.896 false 2.625,2.083 2.885,2.083 false 2.094,2.885 2.26,2.885 2.26,2.885 2.313,2.667 false 1.708,0.917 1.969,0.917 false 1.938,2.479 2.167,2.479 false 1.885,3.771 1.906,3.615 1.906,3.615 2.031,3.615 false 1.208,3.948 1.469,3.948 false 0.917,4.302 1.063,4.302 1.063,4.302 1.677,4.021 false 1.104,4.156 1.25,4.156 1.25,4.156 1.604,3.99 false 2.615,3.604 2.458,3.604 2.458,3.604 2.354,4.219 true 2.625,3.292 2.458,3.292 2.458,3.292 2.271,4.177 false 2.427,4.281 2.24,4.49 2.24,4.49 2.24,4.625 false 4.771,1.594 5.24,1.594 false 4.594,1.885 5.063,1.885 false 4.479,1.073 4.646,1.073 false 1.573,2.063 1.74,2.063 1.74,2.063 2.063,2.292 false 1.406,3.354 1.573,3.354 1.573,3.354 1.75,3.156 false 1.75,4.375 1.896,4.375 1.896,4.375 1.917,4.188 false 3.802,1.51 4.135,1.792 0.333,0.281 18 false 24 3.125,0.406 3.479,0.698 0.354,0.292 18 false 25 4.156,0.573 4.542,0.844 0.385,0.271 18 false 26 5.448,1.135 5.896,1.469 0.448,0.333 18 false 27 5.396,1.406 5.844,1.74 0.448,0.333 18 false 28 5.083,1.708 5.531,2.042 0.448,0.333 18 false 29 6.542,3.385 6.875,3.656 0.333,0.271 18 false 30 1.458,5.25 1.906,5.583 0.448,0.333 18 false 31 0.542,4.896 0.854,5.146 0.313,0.25 18 false 32 1.219,1.427 1.615,1.698 0.396,0.271 18 false 33 2.917,1.896 3.448,2.302 0.531,0.406 18 false 34 1.792,2.708 2.156,3.021 0.365,0.313 18 false 35 1.375,0.74 1.719,1.021 0.344,0.281 18 false 36 1.583,2.344 2.115,2.75 0.531,0.406 18 false 37 1.01,3.167 1.333,3.438 0.323,0.271 18 false 38 0.99,4.042 1.521,4.448 0.531,0.406 10 false ● 2.052,3.438 2.417,3.719 0.365,0.281 18 false 40 0.906,3.792 1.438,4.198 0.531,0.406 18 false 41 1.417,4.198 1.75,4.458 0.333,0.26 18 false 39 2.729,3.417 3.104,3.677 0.375,0.26 18 false 43 2.781,3.104 3.229,3.396 0.448,0.292 18 false 44 2.167,4.604 2.49,4.885 0.323,0.281 18 false 45 5.26,0.854 5.573,1.052 0.313,0.198 10 false x2 1.198,2.594 1.51,2.792 0.313,0.198 10 false x4 1.896,1.521 2.208,1.719 0.313,0.198 10 false x2 2.698,2.094 3.01,2.292 0.313,0.198 10 false x2 1.844,2.219 2.156,2.417 0.313,0.198 10 false x4 1.698,2.771 1.844,2.958 0.146,0.188 10 false ● 2.021,2.51 2.333,2.708 0.313,0.198 10 false x4 2.344,2.677 2.656,2.875 0.313,0.198 10 false x4 1.427,3.75 1.646,3.927 0.219,0.177 10 false x4 1.583,3.813 1.833,3.99 0.25,0.177 10 false x4 1.75,3.875 1.99,4.063 0.24,0.188 10 false x4 2.01,3.813 2.219,4.01 0.208,0.198 10 false x4 1.958,4.156 2.167,4.344 0.208,0.188 10 false x4 2.677,3.177 2.833,3.375 0.156,0.198 10 false ● 2.146,4.229 2.344,4.396 0.198,0.167 10 false x4 2.635,3.51 2.792,3.708 0.156,0.198 10 false ● 2.365,4.313 2.573,4.49 0.208,0.177 10 false x4 2.073,4.667 2.229,4.865 0.156,0.198 10 false ● 4.354,0.969 4.51,1.167 0.156,0.198 10 false ● 5.281,1.49 5.438,1.688 0.156,0.198 10 false ● 1.438,1.958 1.594,2.156 0.156,0.198 10 false ● 0.604,4.125 1.135,4.531 0.531,0.406 18 false 42

Procedure		Part Name Code
24	FUEL TUBE SUB-ASSEMBLY	23910A	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0116,)	-	-
25	NO. 1 FUEL PIPE SUB-ASSEMBLY	23801P	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0115,)	-	-
26	FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)	23100X	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0092,)	-	-
27	FUEL PUMP FLANGE	23191	-	-	-
28	FUEL PUMP SPACER GASKET	23224D	-	-	-
29	FUEL PUMP LIFTER ASSEMBLY	23470	-	-	-
30	WATER BY-PASS HOSE ASSEMBLY	-	-	-	-
31	SENSOR WIRE	82219C	-	-	-
32	NO. 6 ENGINE WIRE	82126A	-	-	-
33	FUEL DELIVERY PIPE SUB-ASSEMBLY	23807	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0015,)	-	-
34	FUEL DELIVERY SPACER	23891	-	-	-
35	INJECTOR VIBRATION INSULATOR	23291	-	-	-
36	NO. 5 ENGINE WIRE	82125N	-	-	-
37	PORT FUEL INJECTOR ASSEMBLY	23250F	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0105,)	-	-
38	FUEL DELIVERY PIPE	23841B	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0096,)	-	-
39	DIRECT FUEL INJECTOR ASSEMBLY	23250E	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0106,)	-	-
40	NOZZLE HOLDER CLAMP	23695A	-	-	-
41	NO. 3 FUEL INJECTOR BACK-UP RING	23258	-	-	-
42	NO. 1 FUEL INJECTOR BACK-UP RING	23256	-	-	-
43	C-RING	-	-	-	-
44	INJECTOR VIBRATION INSULATOR	23291A	-	-	-
45	INJECTOR SEAL	23255A	-	-	-

●

Non-reusable part

4.823,0.396 5.823,2.167 1,1.771 3.115,0.844 3.448,0.844 false 5.854,4.271 6.083,4.583 6.083,4.583 6.25,4.583 false 4.677,5.458 5.073,5.458 false 1.073,3.208 1.469,3.208 false 4.917,3.24 5.156,2.896 5.156,2.896 5.313,2.896 false 4.219,4.333 4.302,4.042 4.302,4.042 4.458,4.042 false 5.313,1.865 5.583,1.865 true 5.208,4.51 5.208,4.24 false 3.906,5.24 3.906,5.031 false 5.823,0.865 6.156,0.865 false 2.729,0.688 3.083,0.948 0.354,0.26 18 false 46 6.417,0.677 6.75,0.969 0.333,0.292 18 false 47 6.292,4.396 6.844,4.75 0.552,0.354 18 false 48 5.104,5.271 5.656,5.625 0.552,0.354 18 false 49 0.74,3.031 1.292,3.385 0.552,0.354 18 false 50 5.615,2.76 6.031,3.021 0.417,0.26 18 false 51 4.729,3.896 5.125,4.146 0.396,0.25 18 false 51 5.615,1.75 5.75,1.917 0.135,0.167 10 false ● 3.573,0.177 3.781,0.365 0.208,0.188 10 false x4 3.625,0.51 3.833,0.667 0.208,0.156 10 false x4 5.927,3.698 6.156,3.885 0.229,0.188 10 false x2 5.177,4.469 5.333,4.667 0.156,0.198 10 false ● 5.281,3.406 5.51,3.594 0.229,0.188 10 false x2 3.875,5.219 4.031,5.417 0.156,0.198 10 false ● 1.104,2.677 1.333,2.865 0.229,0.188 10 false x2 4.729,5 4.917,5.167 0.188,0.167 10 false x4

Procedure		Part Name Code
46	IGNITION COIL ASSEMBLY	19500	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0017,)	-	-
47	ENGINE OIL LEVEL DIPSTICK GUIDE	11452D	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0001,)	-	-
48	WATER INLET WITH THERMOSTAT SUB-ASSEMBLY	16031	-	-	-
49	ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)	16032	-	-	-
50	NO. 3 EXHAUST MANIFOLD HEAT INSULATOR	17169A	-	-	-
51	WIRE HARNESS CLAMP BRACKET	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSD_01_0121,)	-	-

PROCEDURE

Hide Display 16572D 1.DISCONNECT NO. 2 RADIATOR HOSE

Hide Display 25760 2.REMOVE NO. 1 VACUUM PIPE

0.438,0.042 0.906,0.323 0.469,0.281 18 false i, ii

Using a 14 mm union nut wrench, disconnect the No. 1 vacuum pipe from the exhaust manifold (TWC: Front Catalyst).

ii.

Remove the nut and No. 1 vacuum pipe from the exhaust manifold (TWC: Front Catalyst).

Hide Display 23211K 3.REMOVE BRACKET

Hide Display 17167 4.REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Click here(

202307,999999,_51,_144997,_0604323,RM100000002C1ON_01_0158,)

Hide Display 17141 5.REMOVE EXHAUST MANIFOLD

Click here(

202307,999999,_51,_144997,_0604323,RM100000002C1ON_01_0065,)

Hide Display 17118 6.REMOVE MANIFOLD STAY

Click here(

202307,999999,_51,_144997,_0604323,RM100000002C1ON_01_0061,)

Hide Display 22030 7.REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

Click here(

202307,999999,_51,_144956,_0604219,RM100000002BTIE_01_0026,)

Hide Display 22271 8.REMOVE THROTTLE BODY GASKET

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202307,999999,_51,_144956,_0604219,RM100000002BTIE_01_0027,

Hide Display 16267 9.DISCONNECT NO. 3 WATER BY-PASS HOSE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>EGR COOLER>REMOVAL202307,999999,_51,_144996,_0604306,RM100000002BTUL_01_0052,

Hide Display 16281 10.DISCONNECT NO. 4 WATER BY-PASS HOSE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>EGR COOLER>REMOVAL202307,999999,_51,_144996,_0604306,RM100000002BTUL_01_0051,

Hide Display 25680 11.REMOVE EGR COOLER ASSEMBLY

Click here(

202307,999999,_51,_144996,_0604306,RM100000002BTUL_01_0050,)

Hide Display 25685 12.REMOVE NO. 1 EGR COOLER GASKET

Click here(

202307,999999,_51,_144996,_0604306,RM100000002BTUL_01_0048,)

Hide Display 25601 13.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Click here(

202307,999999,_51,_144996,_0604305,RM100000002BTUJ_01_0044,)

Hide Display 25629 14.REMOVE EGR VALVE ADAPTER GASKET

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>EGR VALVE>REMOVAL202307,999999,_51,_144996,_0604305,RM100000002BTUJ_01_0043,

Hide Display 25628 15.REMOVE EGR INLET GASKET

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>EGR VALVE>REMOVAL202307,999999,_51,_144996,_0604305,RM100000002BTUJ_01_0042,

Hide Display 16281 16.DISCONNECT NO. 4 WATER BY-PASS HOSE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>EGR VALVE>REMOVAL202307,999999,_51,_144996,_0604305,RM100000002BTUJ_01_0041,

Hide Display 16296 17.DISCONNECT NO. 8 WATER BY-PASS HOSE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>EGR VALVE>REMOVAL202307,999999,_51,_144996,_0604305,RM100000002BTUJ_01_0040,

Hide Display 25620 18.REMOVE EGR VALVE ASSEMBLY

Click here(

202307,999999,_51,_144996,_0604305,RM100000002BTUJ_01_0039,)

Hide Display 25627 19.REMOVE EGR VALVE GASKET

Click here(

202307,999999,_51,_144996,_0604306,RM100000002BTUL_01_0049,)

Hide Display 16279 20.REMOVE NO. 3 WATER BY-PASS PIPE

0.396,0.042 0.906,0.354 0.51,0.313 18 false i, ii

Using an 8 mm socket wrench, remove the bolt and No. 3 water by-pass pipe from the intake manifold.

ii.

Slide the clip and disconnect the No. 3 water by-pass pipe from the water outlet sub-assembly.

Hide Display 17138B 21.REMOVE INTAKE MANIFOLD STAY

Click here(

202307,999999,_51,_144997,_0604322,RM100000002BTVQ_01_0178,)

Hide Display 17111 22.REMOVE INTAKE MANIFOLD

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202307,999999,_51,_144997,_0604322,RM100000002BTVQ_01_0179,

Hide Display 17177 23.REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>INTAKE MANIFOLD>REMOVAL202307,999999,_51,_144997,_0604322,RM100000002BTVQ_01_0185,

Hide Display 23910A 24.DISCONNECT FUEL TUBE SUB-ASSEMBLY

0.365,0.021 0.646,0.375 0.281,0.354 18 false i 4.042,0.052 4.323,0.406 0.281,0.354 18 false ii

Disconnect the fuel tube sub-assembly from the fuel pump assembly.

HINT:: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION202307,999999,_51,_144959,_0604265,RM100000002BTT7,

ii.

Disconnect the fuel tube sub-assembly from the fuel delivery pipe with sensor assembly.

HINT:: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION202307,999999,_51,_144959,_0604265,RM100000002BTT7,

Hide Display 23801P 25.REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

0.417,0.042 0.854,0.333 0.438,0.292 18 false i, ii

Remove the bolt.

ii.

Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.

Hide Display 23100X 26.REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Click here(

202307,999999,_51,_144959,_0604359,RM100000002BU3P_01_0041,)

Hide Display 23191 27.REMOVE FUEL PUMP FLANGE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL PUMP (for High Pressure)>REMOVAL202307,999999,_51,_144959,_0604359,RM100000002BU3P_01_0039,

Hide Display 23224D 28.REMOVE FUEL PUMP SPACER GASKET

Hide Display 23470 29.REMOVE FUEL PUMP LIFTER ASSEMBLY

Hide Display 30.REMOVE WATER BY-PASS HOSE ASSEMBLY

Hide Display 82219C 31.REMOVE SENSOR WIRE

Hide Display 82126A 32.REMOVE NO. 6 ENGINE WIRE

Hide Display 23807 33.REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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202307,999999,_51,_144959,_0604266,RM100000002BTTA_01_0083,)

Hide Display 23891 34.REMOVE FUEL DELIVERY SPACER

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Port Injection)>REMOVAL202307,999999,_51,_144959,_0604266,RM100000002BTTA_01_0082,

Hide Display 23291 35.REMOVE INJECTOR VIBRATION INSULATOR

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Port Injection)>REMOVAL202307,999999,_51,_144959,_0604266,RM100000002BTTA_01_0081,

Hide Display 82125N 36.REMOVE NO. 5 ENGINE WIRE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Port Injection)>REMOVAL202307,999999,_51,_144959,_0604266,RM100000002BTTA_01_0080,

Hide Display 23250F 37.REMOVE PORT FUEL INJECTOR ASSEMBLY

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202307,999999,_51,_144959,_0604266,RM100000002BTTA_01_0079,)

Hide Display 23814B 38.REMOVE FUEL DELIVERY PIPE

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202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0034,)

Hide Display 23250E 39.REMOVE DIRECT FUEL INJECTOR ASSEMBLY

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202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0033,)

Hide Display 23695A 40.REMOVE NOZZLE HOLDER CLAMP

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Direct Injection)>REMOVAL202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0032,

Hide Display 23258 41.REMOVE NO. 3 FUEL INJECTOR BACK-UP RING

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Direct Injection)>REMOVAL202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0031,

Hide Display 23256 42.REMOVE NO. 1 FUEL INJECTOR BACK-UP RING

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Direct Injection)>REMOVAL202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0030,

Hide Display 43.REMOVE C-RING

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Direct Injection)>REMOVAL202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0039,

Hide Display 23291A 44.REMOVE INJECTOR VIBRATION INSULATOR

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Direct Injection)>REMOVAL202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0038,

Hide Display 23255A 45.REMOVE FUEL INJECTOR SEAL

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL INJECTOR (for Direct Injection)>REMOVAL202307,999999,_51,_144959,_0604267,RM100000002BTTD_01_0036,

Hide Display 19500 46.REMOVE IGNITION COIL ASSEMBLY

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202307,999999,_51,_144956,_0604223,RM100000002BTIR_06_0002,)

Hide Display 11452D 47.REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

0.365,0.042 0.76,0.313 0.396,0.271 18 true i, ii 4.229,0.042 4.625,0.313 0.396,0.271 18 false iii

Remove the engine oil level dipstick.

ii.

Using an 8 mm socket wrench, remove the bolt and engine oil level dipstick guide from the cylinder head sub-assembly.

iii.

Remove the O-ring from the engine oil level dipstick guide.

Hide Display 16031 48.REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (COOLING)>THERMOSTAT>REMOVAL202307,999999,_51,_144716,_0603002,RM100000002BNMI_01_0003,

Hide Display 16032 49.REMOVE ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

Hide Display 17169A 50.REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR

Hide Display 51.REMOVE WIRE HARNESS CLAMP BRACKET

0.396,0.042 0.677,0.396 0.281,0.354 18 false i 4.042,0.052 4.323,0.406 0.281,0.354 18 false ii

Using an 8 mm socket wrench, remove the 2 bolts and wire harness clamp bracket from the No. 1 ventilation case.

ii.

Remove the bolt and wire harness clamp bracket from the stiffening crankcase assembly.