RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604249 HV RELAY ASSEMBLY A

HYBRID / BATTERY CONTROL HV RELAY ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

2.552,0.146 3.635,0.313 1.083,0.167 5.521,1.75 6.604,1.917 1.083,0.167 1.979,0.365 2.375,0.229 2.375,0.229 2.542,0.229 false 5.229,1.948 5.344,1.833 5.344,1.833 5.51,1.833 false 2.802,1.208 3.156,1.208 false 5.063,0.427 5.417,0.427 false 5.635,1.292 5.99,1.292 false 5.396,2.49 5.75,2.49 false 5.344,1.927 5.656,2.125 0.313,0.198 10 false x3 2.031,0.344 2.344,0.542 0.313,0.198 10 false x5 2.656,0.156 3.74,0.51 1.083,0.354 8 false 7.5 (76, 66 in.*lbf) 5.625,1.76 6.708,2.115 1.083,0.354 8 false 7.5 (76, 66 in.*lbf) 5.979,2.354 6.354,2.75 0.375,0.396 18 false 1 6.219,1.167 6.594,1.563 0.375,0.396 18 false 2 5.75,0.313 6.125,0.708 0.375,0.396 18 false 3 3.396,1.104 3.771,1.5 0.375,0.396 18 false 4

Procedure		Part Name Code
1	NO. 1 TRACTION BATTERY DEVICE BOX	G384B	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0001,)	-	-
2	FLOOR WIRE	82161	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0003,)	-	-
3	FLOOR UNDER WIRE	821H1	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0002,)	-	-
4	NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY	G920Q	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0009,)	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

4.563,1.958 5.313,2.125 0.75,0.167 4.521,1.917 5.354,2.167 0.833,0.25 1.927,0.458 3.115,0.458 false 2.677,0.927 2.677,0.458 false 2.333,1.927 2.615,1.698 2.615,1.698 2.844,1.698 false 4.375,2.917 4.708,2.917 false 4.625,3.594 4.958,3.594 false 5.792,1.854 5.927,2.188 5.927,2.188 6.063,2.188 false 3.594,4.292 3.927,4.292 false 1.865,3.531 2.198,3.531 false 0.802,2.708 1.135,2.708 false 6.427,1.031 6.51,1.219 6.51,1.219 6.646,1.219 false 4.375,2.115 4.417,2.042 4.417,2.042 4.552,2.042 false 4.656,4.563 4.802,4.563 4.802,4.563 4.906,4.479 false 6.479,0.198 6.813,0.198 false 3.281,3.323 3.594,3.521 0.313,0.198 10 false x2 0.729,1.521 1.042,1.719 0.313,0.198 10 false x2 4.438,2.188 4.75,2.385 0.313,0.198 10 false x6 6.719,1.073 7.115,1.5 0.396,0.427 18 false 13 6.344,2.104 6.75,2.5 0.406,0.396 18 false 12 3.479,0.323 3.823,0.729 0.344,0.406 18 false 11 2.938,1.563 3.281,1.969 0.344,0.406 18 false 8 1.26,2.563 1.604,2.969 0.344,0.406 18 false 7 3.979,4.156 4.323,4.563 0.344,0.406 18 false 9 5.042,3.458 5.385,3.865 0.344,0.406 18 false 10 2.281,3.406 2.625,3.813 0.344,0.406 18 false 6 4.969,2.76 5.375,3.177 0.406,0.417 18 false 5 3.26,0.365 3.479,0.625 0.219,0.26 10 false ● 4.635,1.958 5.406,2.188 0.771,0.229 8 false 16 (163, 12) 4.365,4.417 4.792,4.719 0.427,0.302 18 false 14 6.146,0.083 6.542,0.51 0.396,0.427 18 false 15

Procedure		Part Name Code
5	REAR SEAT CUSHION LEG SUB-ASSEMBLY	71033	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0008,)	-	-
6	REAR UNDER COVER	76971G	-	-	-
7	REAR UNDER SIDE COVER RH	76973F	-	-	-
8	REAR DOOR SCUFF PLATE RH	67917A	-	-	-
9	REAR UNDER SIDE COVER LH	76974F	-	-	-
10	REAR DOOR SCUFF PLATE LH	67918A	-	-	-
11	REAR SEAT CUSHION LOCK HOOK	72693	-	-	-
12	BENCH TYPE REAR SEAT CUSHION ASSEMBLY	-	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0013,)	-	-
13	REAR CENTER SEAT OUTER BELT ASSEMBLY	73350C	-	-	-
14	SERVICE PLUG GRIP	G3834	-	-	-
15	CURRENT SENSOR OFFSET LEARNING	-	(202307,999999,_51,_144957,_0604249,RM100000002BTRS_01_0011,)	-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

●

Non-reusable part

PROCEDURE

Hide Display G384B 1.INSTALL NO. 1 TRACTION BATTERY DEVICE BOX

CAUTION:: Be sure to wear insulated gloves and protective goggles.

NOTICE:: ·

If the No. 1 traction battery device box assembly has been struck or dropped, replace it with a new one.

·

Make sure that the connector is connected securely.

Torque:: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Hide Display 82161 2.CONNECT FLOOR WIRE

CAUTION:: Be sure to wear insulated gloves and protective goggles.

Hide Display 821H1 3.CONNECT FLOOR UNDER WIRE

Click here(

202307,999999,_51,_144957,_0604247,RM100000002BTRK_01_0009,)

Hide Display G920Q 4.INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

Click here(

202307,999999,_51,_144957,_0604247,RM100000002BTRK_01_0025,)

Hide Display 71033 5.INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>INSTALLATION202307,999999,_51,_144957,_0604247,RM100000002BTRK_01_0006,

Hide Display 76971F 6.INSTALL REAR UNDER COVER

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY>INSTALLATION202307,999999,_51,_144957,_0604247,RM100000002BTRK_01_0010,

Hide Display 76973E 7.INSTALL REAR UNDER SIDE COVER RH

Hide Display 67917A 8.INSTALL REAR DOOR SCUFF PLATE RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202307,999999,_58,_112291,_0501087,RM100000002BHCK_02_0217,

Hide Display 76974E 9.INSTALL REAR UNDER SIDE COVER LH

Hide Display 67918A 10.INSTALL REAR DOOR SCUFF PLATE LH

Use the same procedure as for the RH side.

Hide Display 72693 11.INSTALL REAR SEAT CUSHION LOCK HOOK

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>INSTALLATION202307,999999,_58,_114203,_0509293,RM100000002BZY2_01_0010,

Hide Display 12.INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>INSTALLATION202307,999999,_58,_114203,_0509293,RM100000002BZY2_01_0021,

Hide Display 73350C 13.CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY>INSTALLATION202307,999999,_58,_114203,_0509293,RM100000002BZY2_01_0029,

Hide Display G3834 14.INSTALL SERVICE PLUG GRIP

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>SERVICE PLUG GRIP>INSTALLATION202307,999999,_51,_144957,_0604242,RM100000002BTR8,

Hide Display 15. PERFORM CURRENT SENSOR OFFSET LEARNING

HINT:: Perform this procedure when the No. 1 traction battery device box assembly or battery ECU assembly has been replaced.

1.417,0.135 2.156,0.438 0.74,0.302 18 false i, ii, iii

Connect the GTS to the DLC3.

ii.

Turn the ignition switch on (READY).

iii.

Perform a road test.

NOTICE:: Accelerate and decelerate gently. Avoid rapid acceleration and deceleration.

1. Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Current.

Powertrain > HV Battery > Data List

Tester Display
Hybrid/EV Battery Current

50003 398 289

2. Drive the vehicle with the value of Data List item "Hybrid Battery Current" between -50 A and 50 A.

HINT:: Distance and driving time are not specified.

3. Turn the ignition switch off and leave the vehicle for 30 seconds or more.

4. Turn the ignition switch on (IG).

5. Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Current.

Powertrain > HV Battery > Data List

Tester Display
Hybrid/EV Battery Current

50003 398 289

4. Check that the value of "Hybrid Battery Current" is between -0.5 A and 0.5 A with the ignition switch on (IG).

NOTICE:: If the value is outside the specified range, perform the road test again.

HINT:: ·

When the ignition switch is on (IG), if value of "Hybrid Battery Current" is between -0.5 A and 0.5 A, current sensor offset learning has been completed.

·

Even if the current sensor offset learning is not complete, the current sensor value will be corrected by repeating the road test a maximum of 7 times.