RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604246 BATTERY ECU A

HYBRID / BATTERY CONTROL  BATTERY ECU  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A522012N03
0.573,1.51 1.573,1.677 1,0.167 5.521,0.125 6.521,0.292 1,0.167 2.156,0.125 3.156,0.292 1,0.167 2.396,0.875 2.521,0.75 2.521,0.75 2.698,0.75 false 5.854,0.875 6.021,0.74 6.021,0.74 6.198,0.74 false 1.625,2.167 1.688,2.708 1.688,2.708 1.865,2.708 false 5.177,0.208 5.51,0.208 false 1.583,1.604 1.74,1.604 1.74,1.604 2.229,1.458 false 1.667,0.302 1.958,0.208 1.958,0.208 2.146,0.208 false 2.344,1.385 2.656,1.583 0.313,0.198 10 false x2 1.74,0.292 2.052,0.49 0.313,0.198 10 false x5 5.208,0.25 5.521,0.448 0.313,0.198 10 false x8 6.479,0.625 6.917,0.969 0.438,0.344 18 false 2 2.99,0.646 3.427,0.99 0.438,0.344 18 false 3 2.146,2.615 2.583,2.958 0.438,0.344 18 false 1 0.625,1.521 1.729,1.823 1.104,0.302 8 false 7.5 (76, 66 in.*lbf) 5.583,0.125 6.688,0.427 1.104,0.302 8 false 9.5 (97, 84 in.*lbf) 2.219,0.125 3.323,0.427 1.104,0.302 8 false 7.5 (76, 66 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 BATTERY ECU ASSEMBLY 89890A (Click here) - -
2 UPPER HV BATTERY COVER SUB-ASSEMBLY - (Click here) - -
3 NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY G920Q (Click here) - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

A523066N10
4.563,1.958 5.313,2.125 0.75,0.167 4.521,1.917 5.354,2.167 0.833,0.25 1.927,0.458 3.115,0.458 false 2.677,0.927 2.677,0.458 false 2.333,1.927 2.615,1.698 2.615,1.698 2.844,1.698 false 4.375,2.917 4.708,2.917 false 4.625,3.594 4.958,3.594 false 5.792,1.854 5.927,2.188 5.927,2.188 6.063,2.188 false 3.594,4.292 3.927,4.292 false 1.865,3.531 2.198,3.531 false 0.802,2.708 1.135,2.708 false 6.427,1.031 6.51,1.219 6.51,1.219 6.646,1.219 false 4.375,2.115 4.417,2.042 4.417,2.042 4.552,2.042 false 4.656,4.563 4.802,4.563 4.802,4.563 4.906,4.479 false 6.479,0.198 6.813,0.198 false 3.281,3.323 3.594,3.521 0.313,0.198 10 false x2 0.729,1.521 1.042,1.719 0.313,0.198 10 false x2 4.438,2.188 4.75,2.385 0.313,0.198 10 false x6 6.719,1.073 7.115,1.5 0.396,0.427 18 false 12 6.344,2.104 6.75,2.5 0.406,0.396 18 false 11 3.479,0.323 3.823,0.729 0.344,0.406 18 false 10 2.938,1.563 3.281,1.969 0.344,0.406 18 false 7 1.26,2.563 1.604,2.969 0.344,0.406 18 false 6 3.979,4.156 4.323,4.563 0.344,0.406 18 false 8 5.042,3.458 5.385,3.865 0.344,0.406 18 false 9 2.281,3.406 2.625,3.813 0.344,0.406 18 false 5 4.969,2.74 5.313,3.146 0.344,0.406 18 false 4 3.26,0.365 3.479,0.625 0.219,0.26 10 false ● 4.635,1.958 5.406,2.188 0.771,0.229 8 false 16 (163, 12) 4.344,4.427 4.771,4.729 0.427,0.302 18 false 13 6.146,0.083 6.542,0.51 0.396,0.427 18 false 14

Procedure Part Name Code
Z101186

Z101188

Z101187

4 REAR SEAT CUSHION LEG SUB-ASSEMBLY 71033 (Click here) - -
5 REAR UNDER COVER 76971G - - -
6 REAR UNDER SIDE COVER RH 76973F - - -
7 REAR DOOR SCUFF PLATE RH 67917A - - -
8 REAR UNDER SIDE COVER LH 76974F - - -
9 REAR DOOR SCUFF PLATE LH 67918A - - -
10 REAR SEAT CUSHION LOCK HOOK 72693 - - -
11 BENCH TYPE REAR SEAT CUSHION ASSEMBLY - (Click here) - -
12 REAR CENTER SEAT OUTER BELT ASSEMBLY 73350C - - -
13 SERVICE PLUG GRIP G3834 - - -
14 CURRENT SENSOR OFFSET LEARNING - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● Non-reusable part

PROCEDURE

Hide 89890A 1.INSTALL BATTERY ECU ASSEMBLY

Z101186

CAUTION:

Be sure to wear insulated gloves and protective goggles.


NOTICE:
·

If the battery ECU assembly has been struck or dropped, replace it.

·

Make sure that the connectors are connected securely.




Torque:
7.5 N*m (76 kgf*cm, 66 in.*lbf)

Hide 2.INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

Z101186

CAUTION:

Be sure to wear insulated gloves and protective goggles.



Torque:
9.5 N*m (97 kgf*cm, 84 in.*lbf)

Hide G920Q 3.INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

Z101186

Click here(Click here)

Hide 76973E 6.INSTALL REAR UNDER SIDE COVER RH

Hide 67917A 7.INSTALL REAR DOOR SCUFF PLATE RH

Hide 76974E 8.INSTALL REAR UNDER SIDE COVER LH

Hide 67918A 9.INSTALL REAR DOOR SCUFF PLATE LH

Hide 14. PERFORM CURRENT SENSOR OFFSET LEARNING

HINT:

Perform this procedure when the HV battery junction block assembly or battery ECU assembly has been replaced.

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