RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604233 MOTOR GENERATOR CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  MOTOR GENERATOR CONTROL SYSTEM  P0A2A1C  Drive Motor "A" Temperature Sensor Voltage Out of Range  P0A2A1F  Drive Motor "A" Temperature Sensor Circuit Intermittent  


DTC SUMMARY

MALFUNCTION DESCRIPTION


These DTCs are stored when the motor temperature sensor output is abnormal. The cause of this malfunction may be one of the following:

Motor temperature sensor malfunction
·

Internal motor temperature sensor malfunction

·

Open or short in motor temperature sensor


Wire harness between the motor temperature sensor and motor generator control ECU (MG ECU)
·

The connectors are not connected properly

·

Foreign matter or water on the connector terminals

·

Open or short in wire harness


HINT:

If any of these DTCs are stored, the motor temperature sensor is malfunctioning and the self-protection function may not operate. Therefore under certain high load driving condition, the temperature of the motor (MG2) becomes high. If the self-protection function does not operate, the motor (MG2) may malfunction and cause the vehicle to enter fail-safe mode.



DESCRIPTION

Refer to the description for DTC P0A2A11.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P0A2A11

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0A2A1C Drive Motor "A" Temperature Sensor Voltage Out of Range After a long soak, the value of the motor (MG2) temperature sensor is different from the value of the other temperature sensors.
(2 trip detection logic)
·

Wire harness or connector

·

Motor temperature sensor (Hybrid vehicle transaxle assembly)


Comes on Master Warning:
Comes on
SAE Code:
P0A2B
P0A2A1F Drive Motor "A" Temperature Sensor Circuit Intermittent Sudden change in motor temperature sensor output or hunting:
Unusual sudden change in motor temperature sensor output occurs and offset condition continues for a certain period of time, or unusual change in motor temperature sensor output occurs repeatedly.
(1 trip detection logic)
·

Wire harness or connector

·

Motor temperature sensor (Hybrid vehicle transaxle assembly)


Comes on Master Warning:
Comes on
SAE Code:
P0A2E

MONITOR DESCRIPTION

If the motor generator control ECU detects a malfunction of the motor temperature sensor, it will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs P0A2B (INF P0A2A1C): Drive Motor "A" Temperature Sensor Circuit Range/Performance
P0A2E (INF P0A2A1F): Drive Motor "A" Temperature Sensor Circuit Intermittent
Required sensors/components Motor temperature sensor
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation 2 driving cycles / 1 driving cycle
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Motor generator control ECU DTC P0A2B (INF P0A2A1C) is not detected
DTC P0A2E (INF P0A2A1F) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY



DTC P0A2A1C
1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the ignition switch off.

5.

Leave the vehicle as is for 5 hours or more and then check the values of the Data List items "Generator Temperature", "Motor Temperature" and "Inverter Coolant Water Temperature". [*1]

6.

Turn the ignition switch to ON and turn the GTS on. [*2]

HINT:

[*1] to [*2]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




DTC P0A2A1F
1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the ignition switch off and wait for 2 minutes or more.

5.

Turn the ignition switch to ON and turn the GTS on.

6.

With ignition switch ON and wait for 5 seconds or more. [*1]

HINT:

[*1]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>PRECAUTION


NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

When disconnecting and reconnecting the auxiliary battery.

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART




PROCEDURE

1.CHECK DTC OUTPUT (ENGINE)
a.

Check for DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
No DTCs are output, or DTCs except the ones in the table below are also output. A
Any of the following DTCs are also output. B


Relevant DTC
P261029 ECM/PCM Engine Off Timer Performance Signal Invalid


b.

Turn the ignition switch off.



A

2.CHECK DTC OUTPUT (MOTOR GENERATOR)

B

2.CHECK DTC OUTPUT (MOTOR GENERATOR)
a.

Check for DTCs.

Powertrain > Motor Generator > Trouble Codes
50001 395
Result:
Result Proceed to
No DTCs are output, or DTCs except the ones in the table below are also output. A
Any of the following DTCs are also output. B


Relevant DTC
P0A2A11 Drive Motor "A" Temperature Sensor Circuit Short to Ground
P0A2A15 Drive Motor "A" Temperature Sensor Circuit Short to Auxiliary Battery or Open


b.

Turn the ignition switch off.



A

3.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

B

GO TO DTC CHART (MOTOR GENERATOR CONTROL SYSTEM)

3.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P0A2A11

Result:
Result Proceed to
OK A
NG (The connector is not connected securely.) B
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C



A

4.CHECK CONNECTOR CONNECTION CONDITION (MOTOR TEMPERATURE SENSOR CONNECTOR)

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK CONNECTOR CONNECTION CONDITION (MOTOR TEMPERATURE SENSOR CONNECTOR)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P0A2A11

Result:
Result Proceed to
OK A
NG (The connector is not connected securely.) B
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C



A

5.INSPECT HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR TEMPERATURE SENSOR)

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.INSPECT HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR TEMPERATURE SENSOR)

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR

NG