RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604233 MOTOR GENERATOR CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  MOTOR GENERATOR CONTROL SYSTEM  P0A1B94  Drive Motor "A" Control Module Unexpected Operation  


DTC SUMMARY

MALFUNCTION DESCRIPTION


For the calculation processing (in particular, calculation processing related to driving force such as torque calculations and inverter control) that takes place inside the motor generator control ECU (MG ECU), the microcomputers built into the motor generator control ECU (MG ECU) monitor each other and check each other's calculations for appropriateness.

The cause of this malfunction may be the following:

Motor generator control ECU internal malfunction
·

Motor generator control ECU (MG ECU) malfunction



DESCRIPTION

When the separate microcomputers within the motor generator control ECU (MG ECU) that monitor each other detect an abnormality in the information, a DTC is stored.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0A1B94 Drive Motor "A" Control Module Unexpected Operation When the separate microcomputers within the motor generator control ECU (MG ECU) that monitor each other detect a value in the information that differs from what is expected for a specified period of time.
(1 trip detection logic)
·

Inverter with converter assembly

·

IGCT-MAIN NO. 1 relay


Comes on Master Warning:
Comes on
SAE Code:
P0A1B

MONITOR DESCRIPTION

The motor generator control ECU (MG ECU) monitors the microcomputers within the motor generator control ECU (MG ECU). If the internal operation is malfunctioning, the motor generator control ECU (MG ECU) illuminates the MIL and stores a DTC.

MONITOR STRATEGY

Related DTCs P0A1B (INF P0A1B94): Drive motor "A" control module
Required sensors/components Inverter with converter assembly (MG ECU)
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation 1 driving cycle
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Motor generator control ECU DTC P0A1B (INF P0A1B94) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY



1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the ignition switch off and wait for 2 minutes or more.

5.

Turn the ignition switch to ON and turn the GTS on.

6.

With ignition switch ON and wait for 2 minutes or more. [*1]

HINT:
·

If the vehicle has returned to normal, it can be driven after turning the ignition switch to ON (READY).

·

[*1]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.



7.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




WIRING DIAGRAM

A520723E09
5.219,1.083 5.385,1.323 0.167,0.24 10 false 1 2.833,3.156 3.292,3.354 0.458,0.198 10 false I278 5.427,1.167 5.885,1.365 0.458,0.198 10 false IGC1 3.49,2.302 4.104,2.5 0.615,0.198 10 false MREL 5.417,2.156 5.958,2.438 0.542,0.281 10 false GND1 2.833,3.302 4.698,3.615 1.865,0.313 10 false Hybrid Vehicle Control ECU 5.198,2.073 5.438,2.333 0.24,0.26 10 false 4 5.313,3.458 6.708,3.927 1.396,0.469 10 false Inverter with Converter Assembly 3.969,1.073 4.125,1.271 0.156,0.198 10 false 2 1.979,1.083 2.135,1.281 0.156,0.198 10 false 5 2.573,1.479 2.74,1.719 0.167,0.24 10 false 1 1.979,1.479 2.135,1.677 0.156,0.198 10 false 2 2.573,1.083 2.729,1.281 0.156,0.198 10 false 3 1.75,1.823 2.885,2.146 1.135,0.323 10 false IGCT-MAIN NO. 1 1.135,3.125 2.302,3.719 1.167,0.594 10 false Auxiliary Battery 5.313,3.281 5.771,3.479 0.458,0.198 10 false A192 3.573,1.073 3.74,1.313 0.167,0.24 10 false 1 3.167,2.198 3.427,2.417 0.26,0.219 10 false 10 0.063,2.167 0.771,2.594 0.708,0.427 10 false IGCT-MAIN NO. 1 3.542,1.365 4.771,1.563 1.229,0.198 10 false PCU NO. 1 0.792,4.229 1.104,4.427 0.313,0.198 10 false PA 5.427,1.708 6.042,1.906 0.615,0.198 10 false IGC2 5.229,1.594 5.385,1.792 0.156,0.198 10 false 9 5.417,2.667 6.031,2.865 0.615,0.198 10 false GND2 5.156,2.552 5.469,2.75 0.313,0.198 10 false 12

CAUTION / NOTICE / HINT

NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

When disconnecting and reconnecting the auxiliary battery

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART




PROCEDURE

1.CHECK AUXILIARY BATTERY TERMINAL (CONTACT PROBLEM)
a.

Check the connection of the negative (-) and positive (+) auxiliary battery terminals.

OK:

The terminals are connected securely and there is no contact problem.


HINT:

If performing a simulation test, turn the ignition switch to ON and shake the wire harnesses vertically and horizontally before checking for DTCs.



Result:
Proceed to
OK
NG



OK

2.CHECK GROUND WIRE CONNECTION CONDITION

NG

5.CONNECT SECURELY
2.CHECK GROUND WIRE CONNECTION CONDITION
a.

Check the installation condition of the ground wires PA.

OK:

The ground wires PA are securely installed.


HINT:

If performing a simulation test, turn the ignition switch to ON and shake the wire harnesses vertically and horizontally before checking for DTCs.



Result:
Proceed to
OK
NG



OK

3.CHECK RELAY (IGCT-MAIN NO. 1)

NG

6.CONNECT SECURELY
3.CHECK RELAY (IGCT-MAIN NO. 1)
a.

Check the IGCT-MAIN NO. 1 relay for improper installation.

OK:

The relay is installed securely.


HINT:

If performing a simulation test, turn the ignition switch to ON and gently vibrate the IGCT-MAIN NO. 1 relay with a finger before checking for DTCs.



b.

Remove the IGCT-MAIN NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.


c.
A253297C01
0.146,0.056 0.409,0.261 0.263,0.205 10 *1
*1 IGCT-MAIN NO. 1 Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



d.

Install the IGCT-MAIN NO. 1 relay.


Result:
Proceed to
OK
NG



OK

4.CHECK DTC OUTPUT (MOTOR GENERATOR)

NG

7.REPAIR OR REPLACE MALFUNCTIONING PARTS
4.CHECK DTC OUTPUT (MOTOR GENERATOR)
a.

Check for DTCs.

HINT:

Check the DTCs that were output when the vehicle was brought to the workshop.


Powertrain > Motor Generator > Trouble Codes
50001 395
Result:
Result Proceed to
P0A1B94 only is output. A
DTCs except P0A1B94 are output. B



b.

Turn the ignition switch off.



A

B

GO TO DTC CHART (HYBRID CONTROL SYSTEM)

5.CONNECT SECURELY
Result:
Proceed to
NEXT



NEXT

8.CLEAR DTC
6.CONNECT SECURELY
Result:
Proceed to
NEXT



NEXT

8.CLEAR DTC
7.REPAIR OR REPLACE MALFUNCTIONING PARTS
Result:
Proceed to
NEXT



NEXT

8.CLEAR DTC
9.SIMULATION TEST
a.

Turn the ignition switch to ON and wait for 2 minutes or more.


b.

Turn the ignition switch off.


Result:
Proceed to
NEXT



NEXT

10.CHECK DTC OUTPUT (MOTOR GENERATOR)
10.CHECK DTC OUTPUT (MOTOR GENERATOR)
a.

Check for DTCs.

Powertrain > Motor Generator > Trouble Codes
50001 395
Result:
Result Proceed to
No DTCs are output. A
P0A1B94 only is output. B
DTCs except P0A1B94 are output. C



b.

Turn the ignition switch off.



A

END

B

C

GO TO DTC CHART (MOTOR GENERATOR CONTROL SYSTEM)