RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604233 MOTOR GENERATOR CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  MOTOR GENERATOR CONTROL SYSTEM  P0DFA62  Generator Phase U-V-W Current Sensor Signal Compare Failure  P1C691F  Generator Phase U-V-W Current Sensor Circuit Intermittent  


DTC SUMMARY

MALFUNCTION DESCRIPTION


These DTCs indicate that the current sensor value is abnormal. The cause of this malfunction may be one of the following:

Internal inverter malfunction
·

Current sensor malfunction

·

Inverter with converter assembly internal circuit malfunction



DESCRIPTION

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0DFA62 Generator Phase U-V-W Current Sensor Signal Compare Failure Generator inverter current sensor characteristic malfunction:
The value of the total output of the U, V and W phase current sensors exceeds the threshold.*1
(1 trip detection logic)
·

Inverter with converter assembly

·

Hybrid vehicle transaxle assembly

·

Motor cable

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0DFA
P1C691F Generator Phase U-V-W Current Sensor Circuit Intermittent The value of the total output of the U, V and W phase current sensors exceeds the threshold detected when DTC P0C7917, P0E5717, P0D3319, P1C5D19 or P1C5F19 is stored.
(1 trip detection logic)
·

Inverter with converter assembly

·

Hybrid vehicle transaxle assembly

·

Motor cable

·

Wire harness or connector


Does not come on Master Warning:
Does not come on
SAE Code:
P1C69

HINT:

*1: Under normal conditions, the value of the total output of the U, V and W phase current sensors is approximately 0


MONITOR DESCRIPTION

If the value of the total output of the U, V and W phase current sensors exceeds a threshold, a malfunction will be detected, the motor generator control ECU will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs P0DFA (INF P0DFA62): Signal Compare Failure
Required sensors/components Generator Phase U Current Sensor
Generator Phase V Current Sensor
Generator Phase W Current Sensor
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation 1 driving cycle
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Motor generator control ECU DTC P0DAF (INF P0DFA62) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY



1.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

2.

Turn the ignition switch off and wait for 2 minutes or more.

3.

Turn the ignition switch to ON and wait for 5 seconds or more. [*1]

4.

Turn the ignition switch to ON (READY) with the shift lever in P and wait for 5 seconds or more. [*2]

5.

Press the HV EV CHG HOLD mode switch to enter HV drive mode. [*3]

6.

Depress the accelerator pedal of the vehicle with the engine stopped and the shift lever in P to start the engine. [*4]

7.

Drive the vehicle for approximately 10 minutes referring to the following freeze frame data item: "Vehicle Speed". [*5]

HINT:

[*1] to [*5]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


8.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

9.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>PRECAUTION


NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

When disconnecting and reconnecting the auxiliary battery.

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART




HINT:

P0DFA62 or P1C691F may be output as a result of the malfunction indicated by the DTCs in table below.

(a)

The chart above is listed in inspection order of priority.

(b)

Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)



Table 1
Malfunction Content System Relevant DTC
Insulation malfunction Hybrid control system P1C7C49 Hybrid/EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure
P1C7D49 Hybrid/EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure
P1C7E49 Hybrid/EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure
P1C7F49 Hybrid/EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure
P1C8049 Hybrid/EV Battery Voltage System Isolation (Rear Motor Area) Internal Electronic Failure
High voltage circuit malfunction Hybrid control system P0AA649 Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure

Table 2
Malfunction Content System Relevant DTC
Microcomputer malfunction Motor generator control system P0A1A47 Generator Control Module Watchdog / Safety MC Failure
P0A1A49 Generator Control Module Internal Electronic Failure
P1C2A1C Generator A/D Converter Circuit Circuit Voltage Out of Range
P1C2A49 Generator A/D Converter Circuit Internal Electronic Failure
P1C2A71 Generator A/D Converter Circuit Actuator Stuck
P313483 Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect
P313486 Communication Error from Drive Motor "A" to Generator Signal Invalid
P313487 Communication Error from Drive Motor "A" to Generator Missing Message
Power source circuit malfunction Motor generator control system P19F81C Generator Control Module Offset Power Circuit Voltage Out of Range
P26DF1C Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range
Communication malfunction Motor generator control system U11B387 Lost Communication with Hybrid/EV Powertrain Control Module (ch5) Missing Message
System malfunction Motor generator control system P0A7A73 Generator Inverter Actuator Stuck Closed


PROCEDURE

1.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P033506

Result:
Result Proceed to
OK A
NG (The connector is not connected securely.) B
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C



A

2.CHECK GENERATOR HIGH-VOLTAGE CIRCUIT

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.CHECK GENERATOR HIGH-VOLTAGE CIRCUIT

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>Generator High-voltage Circuit

HINT:

If the "Generator High-voltage Circuit" inspection results are normal, perform the next step.


Result:
Proceed to
NEXT



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