RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604233 MOTOR GENERATOR CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  MOTOR GENERATOR CONTROL SYSTEM  P0BE528  Drive Motor A" Phase U Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure"  P0BE928  Drive Motor A" Phase V Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure"  P0BED28  Drive Motor A" Phase W Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure"  


DTC SUMMARY

MALFUNCTION DESCRIPTION


These DTCs indicate that the current sensor value is abnormal. The cause of this malfunction may be one of the following:

Internal inverter malfunction
·

Current sensor malfunction

·

Inverter with converter assembly internal circuit malfunction



DESCRIPTION

The motor generator control ECU (MG ECU), which is built into the inverter with converter assembly, monitors the motor inverter current sensor. These DTCs indicate the malfunction of current sensors and do not indicate a malfunction of the high-voltage system.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0BE528 Drive Motor "A" Phase U Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure Motor inverter current sensor U phase offset malfunction:
The absolute value of the current sensor output exceeds the threshold when current should not flow, such as when the motor inverter is shutdown.
(1 trip detection logic)
·

Inverter with converter assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0BE6
P0BE928 Drive Motor "A" Phase V Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure Motor inverter current sensor V phase offset malfunction:
The absolute value of the current sensor output exceeds the threshold when current should not flow, such as when the motor inverter is shutdown.
(1 trip detection logic)
·

Inverter with converter assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0BEA
P0BED28 Drive Motor "A" Phase W Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure Motor inverter current sensor W phase offset malfunction:
The absolute value of the current sensor output exceeds the threshold when current should not flow, such as when the motor inverter is shutdown.
(1 trip detection logic)
·

Inverter with converter assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0BEE

MONITOR DESCRIPTION

If the motor generator control ECU detects a motor inverter current sensor U, V or W phase offset malfunction, it will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs P0BE6 (INF P0BE528): Offset malfunction
P0BEA (INF P0BE928): Offset malfunction
P0BEE (INF P0BED28): Offset malfunction
Required sensors/components Motor inverter Phase U Current Sensor
Motor inverter Phase V Current Sensor
Motor inverter Phase W Current Sensor
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation 1 driving cycle
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Motor generator control ECU DTC P0BE6 (INF P0BE528) is not detected
DTC P0BEA (INF P0BE928) is not detected
DTC P0BEE (INF P0BED28) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY



1.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

2.

Turn the ignition switch off and wait for 2 minutes or more.

3.

Turn the ignition switch to ON and wait for 5 seconds or more. [*1]

4.

Turn the ignition switch to ON (READY) with the shift lever in P and wait for 5 seconds or more. [*2]

HINT:

[*1] to [*2]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


5.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

6.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>PRECAUTION


NOTICE:
·

To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

Click here

·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

When disconnecting and reconnecting the auxiliary battery.

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART




HINT:

P0BE528, P0BE928 or P0BED28 may be output as a result of the malfunction indicated by the DTCs in table below.

(a)

The chart above is listed in inspection order of priority.

(b)

Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)



Table 1
Malfunction Content System Relevant DTC
Insulation malfunction Hybrid control system P1C7C49 Hybrid/EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure
P1C7D49 Hybrid/EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure
P1C7E49 Hybrid/EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure
P1C7F49 Hybrid/EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure
P1C8049 Hybrid/EV Battery Voltage System Isolation (Rear Motor Area) Internal Electronic Failure
High voltage system malfunction Hybrid control system P0AA649 Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure

Table 2
Malfunction Content System Relevant DTC
Microcomputer malfunction Motor generator control system P0A1A47 Generator Control Module Watchdog / Safety MC Failure
P0A1A49 Control Module Internal Electronic Failure
P0A1B47 Drive Motor "A" Control Module Watchdog / Safety MC Failure
P1C2A1C Generator A/D Converter Circuit Circuit Voltage Out of Range
P1C2A49 Generator A/D Converter Circuit Internal Electronic Failure
P1C2A71 Generator A/D Converter Circuit Actuator Stuck
P1C2B1C Drive Motor "A" Control Module A/D Converter Circuit Voltage Out of Range
P1C2B49 Drive Motor "A" Control Module A/D Converter Circuit Internal Electronic Failure
P1C2B71 Drive Motor "A" Control Module A/D Converter Circuit Actuator Stuck
P313383 Communication Error from Generator to Drive Motor "A" Value of Signal Protection Calculation Incorrect
P313386 Communication Error from Generator to Drive Motor "A" Signal Invalid
P313387 Communication Error from Generator to Drive Motor "A" Missing Message
Hybrid control system P0A1B49 Drive Motor "A" Control Module Internal Electronic Failure
Power source circuit malfunction Motor generator control system P06B01C Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range
P06D61C Generator Control Module Offset Power Circuit Voltage Out of Range
Communication malfunction Motor generator control system U11B387 Lost Communication with Hybrid/EV Powertrain Control Module (ch5) Missing Message
Sensor and actuator circuit malfunction Motor generator control system P0A3F16 Drive Motor "A" Position Sensor Circuit Voltage Below Threshold
P0A3F21 Drive Motor "A" Position Sensor Signal Amplitude < Minimum
P0A3F22 Drive Motor "A" Position Sensor Signal Amplitude > Maximum
P0C5013 Drive Motor "A" Position Sensor Circuit "A" Circuit Open
P0C5016 Drive Motor "A" Position Sensor Circuit "A" Circuit Voltage Below Threshold
P0C5017 Drive Motor "A" Position Sensor Circuit "A" Circuit Voltage Above Threshold
P0C5A13 Drive Motor "A" Position Sensor Circuit "B" Circuit Open
P0C5A16 Drive Motor "A" Position Sensor Circuit "B" Circuit Voltage Below Threshold
P0C5A17 Drive Motor "A" Position Sensor Circuit "B" Circuit Voltage Above Threshold
P0D2D16 Drive Motor "A" Inverter Voltage Sensor (VH) Circuit Voltage Below Threshold
P0D2D17 Drive Motor "A" Inverter Voltage Sensor (VH) Circuit Voltage Above Threshold
P1CAD49 Drive Motor "A" Position Sensor Internal Electronic Failure
P1CB038 Drive Motor "A" Position Sensor REF Signal Frequency Incorrect
System malfunction Motor generator control system P0A7873 Drive Motor "A" Inverter Actuator Stuck Closed


PROCEDURE

1.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P033506

Result:
Result Proceed to
OK A
NG (The connector is not connected securely.) B
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C



A

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR