RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604233 MOTOR GENERATOR CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  MOTOR GENERATOR CONTROL SYSTEM  P0A4B21  Generator Position Sensor Signal Amplitude < Minimum  P0A1A47  Generator Control Module Watchdog / Safety MC Failure  P0A4B22  Generator Position Sensor Signal Amplitude > Maximum  P1C2A49  Generator A/D Converter Circuit Internal Electronic Failure  


DTC SUMMARY

MALFUNCTION DESCRIPTION


These DTCs indicate that the resolver output signal is abnormal. The cause of this malfunction may be one of the following:

Area Main Malfunction Description
Inverter low-voltage circuit The connectors are not connected properly
Hybrid vehicle transaxle assembly
·

Open or short circuit in the generator resolver circuit

·

Generator (MG1) internal malfunction (entry of foreign matter, etc.)


Wire harness between the resolver and inverter with converter assembly
·

Open or short circuit in the wire harness

·

The connectors are not connected properly


Inside of inverter Inverter with converter assembly internal circuit malfunction


DESCRIPTION

Refer to the system description for the Generator Resolver Circuit.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>Generator Resolver Circuit

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0A1A47 Generator Control Module Watchdog / Safety MC Failure Generator resolver malfunction or motor generator control ECU internal malfunction
(1 trip detection logic)
·

Inverter with converter assembly

·

Hybrid vehicle transaxle assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0A1A
P0A4B21 Generator Position Sensor Signal Amplitude < Minimum Open or short circuit in generator resolver circuit:
The generator resolver signal is out of the standard range.
(Signal amplitude is small)
(1 trip detection logic)
·

Inverter with converter assembly

·

Hybrid vehicle transaxle assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0A4D
P0A4B22 Generator Position Sensor Signal Amplitude > Maximum Open or short circuit in generator resolver circuit:
The generator resolver signal is out of the standard range.
(Signal amplitude is large)
(1 trip detection logic)
·

Inverter with converter assembly

·

Hybrid vehicle transaxle assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P0A4E
P1C2A49 Generator A/D Converter Circuit Internal Electronic Failure Generator resolver malfunction or motor generator control ECU internal malfunction
(1 trip detection logic)
·

Inverter with converter assembly

·

Hybrid vehicle transaxle assembly

·

Wire harness or connector


Comes on Master Warning:
Comes on
SAE Code:
P1C2A

MONITOR DESCRIPTION

The motor generator control ECU monitors the Generator resolver output signal. If the motor generator control ECU detects output signals that are out of the normal range or specification, it will conclude that there is a malfunction in the generator resolver, illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs P0A1A (INF P0A1A47): Generator Control Module
P0A4D (INF P0A4B21): Range check
P0A4E (INF P0A4B22): Range check
P1C2A (INF P1C2A49): Generator Control Module A/D Processing
Required sensors/components Generator resolver
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation 1 driving cycle
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Motor generator control ECU DTC P0A1A (INF P0A1A47) is not detected
DTC P0A4D (INF P0A4B21) is not detected
DTC P0A4E (INF P0A4B22) is not detected
DTC P1C2A (INF P1C2A49) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY



1.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

2.

Turn the ignition switch off and wait for 2 minutes or more.

3.

Turn the ignition switch to ON and wait for 5 seconds or more. [*1]

4.

Turn the ignition switch to ON (READY) with the shift lever in P and wait for 5 seconds or more. [*2]

5.

Depress the accelerator pedal of the vehicle with the engine stopped and the shift lever in P to start the engine. [*3]

6.

Drive the vehicle forward with the shift lever in D for 5 m (16 ft.) or more. [*4]

7.

Drive the vehicle backward with the shift lever in R for 5 m (16 ft.) or more. [*5]

HINT:

[*1] to [*5]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


8.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

9.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>PRECAUTION


NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

When disconnecting and reconnecting the auxiliary battery.

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART




HINT:
·

If the problem symptom cannot be reproduced, performing a road test on a road on which the vehicle tends to vibrate will make it easier to reproduce the symptom.

·

If the resolver is malfunctioning, the vehicle may not drive smoothly.

·

When inspecting the connectors, if it is difficult to judge if a connector was disconnected, deformed or improperly secured, disconnect and reconnect the connector and then check for DTCs again. Check if the same DTC is output. If the same DTC is not output, improper connection of connectors is suspected.

·

As a malfunction detection threshold may be exceeded when performing the vibration or heat connector inspections, make sure to perform the following inspection to check that the DTC was not stored due to the malfunction of a part.

·

P0A1A47, P0A4B21, P0A4B22 or P1C2A49 may be output as a result of the malfunctions indicated by the DTCs in table below.

(a)

The chart above is listed in inspection order of priority.

(b)

Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)



Table 1
Malfunction Content System Relevant DTC
Insulation malfunction Hybrid control system P1C7C49 Hybrid/EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure
P1C7D49 Hybrid/EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure
P1C7E49 Hybrid/EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure
P1C7F49 Hybrid/EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure
P1C8049 Hybrid/EV Battery Voltage System Isolation (Rear Motor Area) Internal Electronic Failure

Table 2
Malfunction Content System Relevant DTC
Microcomputer malfunction Motor generator control system P0A1A49 Generator Control Module Internal Electronic Failure
P1C2A1C Generator A/D Converter Circuit Circuit Voltage Out of Range
P1C2A71 Generator A/D Converter Circuit Actuator Stuck
P1CAF38 Generator Position Sensor REF Signal Cycle Malfunction Signal Frequency Incorrect
P313483 Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect
P313486 Communication Error from Drive Motor "A" to Generator Signal Invalid
P313487 Communication Error from Drive Motor "A" to Generator Missing Message
Power source circuit malfunction Motor generator control system P19F81C Generator Control Module Offset Power Circuit Voltage Out of Range
P26DF1C Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range


PROCEDURE

1.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P033506

Result:
Result Proceed to
OK A
NG (The connector is not connected securely.) B
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C



A

2.CHECK GENERATOR RESOLVER CIRCUIT

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.CHECK GENERATOR RESOLVER CIRCUIT

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>Generator Resolver Circuit

HINT:

If the "Generator Resolver Circuit" inspection results are normal, perform the next step.


Result:
Proceed to
NEXT



NEXT