RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604233 MOTOR GENERATOR CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  MOTOR GENERATOR CONTROL SYSTEM  P0A1B1F  Generator Control Module Circuit Intermittent  


DESCRIPTION

If the motor generator control ECU, which is built into the inverter with converter assembly, is reset due to a problem with the power source in the inverter, the motor generator control ECU will store this DTC.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0A1B1F Generator Control Module Circuit Intermittent Error in reset signal from the inverter assembly power source IC:
If internal power source voltage drops below the normal CPU operating voltage or the ROM/RAM is malfunctioning, the power source IC resets the MG ECU and stores this DTC.
(1 trip detection logic)
·

Wire harness or connector

·

Inverter with converter assembly

·

Auxiliary battery terminal


Comes on Master Warning:
Comes on
SAE Code:
P0A1B

MONITOR DESCRIPTION

The motor generator control ECU monitors its internal operation and will illuminate the MIL and store a DTC if it detects a malfunction.

MONITOR STRATEGY

Related DTCs P0A1B (INF P0A1B1F): Drive Motor "A" Control Module
Required sensors/components Motor generator control ECU
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation Immediately
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Motor generator control ECU DTC P0A1B (INF P0A1B1F) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>UTILITY



1.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

2.

Turn the ignition switch off and wait for 2 minutes or more.

3.

Turn the ignition switch to ON and wait for 15 seconds or more. [*1]

HINT:

[*1]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


4.

Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.

5.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




WIRING DIAGRAM

C408930E35
0.125,1.208 1.052,1.583 0.927,0.375 10 false from Auxiliary Battery 1.125,1.323 2.292,1.656 1.167,0.333 10 false IGCT-MAIN NO. 1 3.385,1.333 4.354,1.708 0.969,0.375 10 false PCU NO. 1 2.031,1.833 3.208,2.125 1.177,0.292 10 false IGCT-MAIN NO. 1 3.75,2.313 4.24,2.563 0.49,0.25 10 false MREL 3.583,3.24 3.938,3.427 0.354,0.188 10 false I278 5.635,3.604 6.01,3.854 0.375,0.25 10 false A192 5.646,3.771 7.01,4.281 1.365,0.51 10 false Inverter with Converter Assembly 3.594,3.417 4.563,4.052 0.969,0.635 10 false Hybrid Vehicle Control ECU 5.719,1.177 6.094,1.427 0.375,0.25 10 false IGC1 5.729,1.844 6.177,2.104 0.448,0.26 10 false IGC2 5.729,2.448 6.26,2.729 0.531,0.281 10 false GND1 5.729,3.115 6.26,3.375 0.531,0.26 10 false GND2 5.51,1.073 5.771,1.354 0.26,0.281 10 false 1 5.51,1.76 5.771,2.042 0.26,0.281 10 false 9 5.438,3.021 5.698,3.302 0.26,0.281 10 false 12 5.51,2.344 5.771,2.625 0.26,0.281 10 false 4 3.458,2.208 3.792,2.49 0.333,0.281 10 false 10 3.896,1.094 4.156,1.375 0.26,0.281 10 false 2 3.458,1.094 3.719,1.375 0.26,0.281 10 false 1 1.5,1.094 1.76,1.375 0.26,0.281 10 false 1 1.938,1.094 2.198,1.375 0.26,0.281 10 false 2 2.833,1.479 3.094,1.76 0.26,0.281 10 false 1 2.271,1.479 2.531,1.76 0.26,0.281 10 false 2 2.26,1.094 2.521,1.375 0.26,0.281 10 false 5 2.844,1.094 3.104,1.375 0.26,0.281 10 false 3

CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>PRECAUTION


NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

When disconnecting and reconnecting the auxiliary battery.

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART


HINT:

P0A1B1F may be output as a result of the malfunction indicated by the DTCs in table below.

(a)

The chart above is listed in inspection order of priority.

(b)

Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)



Malfunction Content System Relevant DTC
Communication malfunction Hybrid control system U011087 Lost Communication with Drive Motor Control Module "A" Missing Message




PROCEDURE

1.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>MOTOR GENERATOR CONTROL SYSTEM>P033506

Result:
Result Proceed to
OK A
NG (The connector is not connected securely.) B
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C



A

2.CHECK AUXILIARY BATTERY TERMINAL (CONTACT PROBLEM)

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.CHECK AUXILIARY BATTERY TERMINAL (CONTACT PROBLEM)
a.

Check the connection of the auxiliary battery terminal.

OK:

The terminal is connected securely and there is no contact problem.



Result:
Proceed to
OK
NG



OK

3.CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - IGCT-MAIN NO. 1 RELAY)

NG

CONNECT SECURELY

3.CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - IGCT-MAIN NO. 1 RELAY)
CAUTION:

Be sure to wear insulated gloves.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.



b.

Disconnect the inverter with converter assembly connector.


c.

Remove the IGCT-MAIN NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A192-1 (IGC1) - 3 (IGCT-MAIN NO. 1 relay holder) Ignition switch off Below 1 Ω
A192-9 (IGC2) - 3 (IGCT-MAIN NO. 1 relay holder) Ignition switch off Below 1 Ω
A192-4 (GND1) - Body ground Ignition switch off Below 1 Ω
A192-12 (GND2) - Body ground Ignition switch off Below 1 Ω



e.

Install the IGCT relay.


f.

Reconnect the inverter with converter assembly connector.


Result:
Proceed to
OK
NG



OK

4.CHECK FOR INTERMITTENT PROBLEMS

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK FOR INTERMITTENT PROBLEMS
a.

Check for intermittent problems.

HINT:

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>HOW TO PROCEED WITH TROUBLESHOOTING


i.

Check the connection and terminal contact pressure of the connectors and wire harnesses between the auxiliary battery and the inverter with converter assembly.

Result:

There are no abnormalities in the wire harnesses and connectors.




Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA