RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604232 HYBRID CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  HYBRID CONTROL SYSTEM  P314A31  Motor Electronics Coolant Pump "A" No Signal  


DESCRIPTION

Refer to the description for DTC P0C7396.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>P0C7396

The inverter water pump assembly sends the inverter water pump speed (measured value) signal to the hybrid vehicle control ECU.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P314A31 Motor Electronics Coolant Pump "A" No Signal The inverter water pump speed signal is not sent to the hybrid vehicle control ECU when the ignition switch is turned to ON (READY).*
(1 trip detection logic)
·

Wire harness or connector

·

Hybrid vehicle control ECU

·

Inverter water pump assembly

·

INV W/PMP fuse

·

INV W/PMP NO. 2 fuse

·

INV W/PMP relay


Comes on Master Warning:
Comes on
SAE Code:
P314A

*: Any of the following conditions is met.
·

A malfunction (open, short to +B or short to ground) in the speed signal line from the inverter water pump assembly to the hybrid vehicle control ECU is detected.

·

A malfunction in the +B line is detected.

·

A malfunction in the inverter water pump assembly power source circuit is detected.

·

A malfunction in hybrid vehicle control ECU power source circuit is detected.


MONITOR DESCRIPTION

The hybrid vehicle control ECU monitors the speed of the inverter water pump assembly. If the inverter water pump speed signal is not sent to the hybrid vehicle control ECU, the hybrid vehicle control ECU will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs P314A (INF P314A31): Inverter water pump malfunction
Required sensors/components Inverter Water Pump Assembly
Frequency of operation Continuous
Duration TMC's intellectual property
MIL operation Immediately
Sequence of operation None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored TMC's intellectual property
Other conditions belong to TMC's intellectual property -

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property -

COMPONENT OPERATING RANGE

Hybrid vehicle control ECU DTC P314A (INF P314A31) is not detected

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>UTILITY

·


1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the ignition switch off and wait for 2 minutes or more.

5.

Turn the ignition switch to ON and turn the GTS on.

6.

Turn the ignition switch to ON (READY) and wait for 2 minutes or more. [*1]

HINT:

[*1]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




PROCEDURE

1.CLEAR DTC
a.

Read and record the DTCs and Freeze Frame Data.

Powertrain > Hybrid Control > Trouble Codes
50001 397

b.

Clear the DTCs and Freeze Frame Data.

Powertrain > Hybrid Control > Clear DTCs
50002 397

c.

Turn the ignition switch off and wait for 2 minutes or more.


Result:
Proceed to
NEXT



NEXT

2.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
2.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
NOTICE:
·

Make sure that the HV coolant level is above the low line of the inverter reserve tank.

·

Be sure to perform the inspection with the auxiliary battery voltage at 11 V or more.



HINT:
·

When the auxiliary battery voltage is low, the inverter water pump assembly may not operate.

·

When the inverter water pump assembly signal line (SWP - IWP) is open or its connection is faulty, the inverter water pump assembly is operated forcibly.



a.

Perform the "Activate the Inverter Water Pump" Active Test.

Powertrain > Hybrid Control > Active Test
Tester Display
Activate the Inverter Water Pump
50004 397 1

b.

Touch the inverter water pump assembly and check that it is operating (vibrating).

OK:

The inverter water pump is operating (vibrating).


HINT:

Perform the Active Test with the inverter coolant temperature between -15 and 65°C (5 to 149°F).



c.

Turn the ignition switch off.


Result:
Proceed to
OK
NG



OK

3.CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)

NG

9.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)
3.CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)

OK

4.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

NG

CONNECT SECURELY

4.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

OK

5.CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WATER PUMP ASSEMBLY)

NG

CONNECT SECURELY

5.CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WATER PUMP ASSEMBLY)
a.

Disconnect the hybrid vehicle control ECU connector.


b.

Disconnect the inverter water pump assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):
Tester Connection Condition Specified Condition
A197-33 (NIWP) - A190-2 (NWP) Ignition switch off Below 1 Ω


Standard Resistance (Check for Short):
Tester Connection Condition Specified Condition
A197-33 (NIWP) or A190-2 (NWP) - Body ground and other terminals Ignition switch off 10 kΩ or higher


HINT:

Check the condition (looseness, deterioration, etc.) of the wire to body ground for the inverter water pump assembly.



d.

Reconnect the inverter water pump assembly connector.


e.

Reconnect the hybrid vehicle control ECU connector.


Result:
Proceed to
OK
NG



OK

6.CHECK HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK HYBRID VEHICLE CONTROL ECU
a.

Disconnect the inverter water pump assembly connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

A502139C78
2.479,0.229 2.969,0.531 0.49,0.302 4.615,0.219 5.104,0.521 0.49,0.302 2.115,2.271 2.26,1.521 true 5.813,2.281 5.781,1.302 true 0.271,0.167 0.583,0.323 0.313,0.156 10 false *a 1.875,2.302 2.26,2.49 0.385,0.188 10 false NIWP 5.823,2.302 6.135,2.458 0.313,0.156 10 false E1 4.74,0.271 5.104,0.49 0.365,0.219 10 false I278 2.573,0.281 3.125,0.573 0.552,0.292 10 false A197
*a Component with harness connected
(Hybrid Vehicle Control ECU)
- -


Standard Voltage:
Tester Connection Condition Specified Condition
A197-33 (NIWP) - I278-1 (E1) Ignition switch ON 11 to 14 V



d.

Turn the ignition switch off.


e.

Reconnect the inverter water pump assembly connector.


Result:
Proceed to
OK
NG



OK

7.CLEAR DTC

NG

7.CLEAR DTC

NEXT

8.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
8.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE INVERTER WATER PUMP)
NOTICE:

Be sure to perform the inspection with the auxiliary battery voltage at 11 V or more.


HINT:

When the auxiliary battery voltage is low, the inverter water pump assembly may not operate.


a.

Perform the "Activate the Inverter Water Pump" Active Test.

Powertrain > Hybrid Control > Active Test
Tester Display
Activate the Inverter Water Pump
50004 397 1

b.

Connect an oscilloscope between the hybrid vehicle control ECU terminals specified in the table below, and measure the waveform.

A459997C32
2.51,0.302 2.969,0.604 0.458,0.302 4.635,0.302 5.094,0.604 0.458,0.302 1.865,2.563 2.167,1.615 true 5.938,2.563 5.708,1.375 true 4.552,3.698 5.01,3.896 0.458,0.198 10 false GND 1.667,2.604 2.125,2.802 0.458,0.198 10 false NIWP 5.917,2.604 6.375,2.802 0.458,0.198 10 false E1 4.74,0.354 5.198,0.552 0.458,0.198 10 false I278 2.583,0.344 3.042,0.542 0.458,0.198 10 false A197 0.573,0.25 1.031,0.448 0.458,0.198 10 false *a
*a Component with harness connected
(Hybrid Vehicle Control ECU)
- -


Item Content
Terminal A197-33 (NIWP) - I278-1 (E1)
Equipment Setting 5 V/DIV., 5 ms./DIV.
Condition Ignition switch ON, during Active Test

OK:

The period of the wavelength is 13 msec or less.



c.

Turn the ignition switch off.


Result:
Proceed to
OK
NG



OK

NG

15.REPLACE INVERTER WATER PUMP ASSEMBLY
9.CHECK CONNECTOR CONNECTION CONDITION (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

OK

10.CHECK INSTALLATION CONDITION (INV W/PMP RELAY)

NG

CONNECT SECURELY (INVERTER WATER PUMP ASSEMBLY CONNECTOR)

10.CHECK INSTALLATION CONDITION (INV W/PMP RELAY)
a.

Check installation condition of the INV W/PMP relay.

OK:

INV W/PMP relay is installed correctly.



Result:
Proceed to
OK
NG



OK

11.CHECK HARNESS AND CONNECTOR (IGCT-MAIN NO. 2 RELAY - INV W/PMP RELAY)

NG

17.INSPECT RELAY (INV W/PMP)
11.CHECK HARNESS AND CONNECTOR (IGCT-MAIN NO. 2 RELAY - INV W/PMP RELAY)
a.

Remove the IGCT-MAIN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Remove the INV W/PMP relay from the No. 1 engine room relay block and No. 1 junction block assembly.


c.
A288054C11
0.177,0.177 0.49,0.375 0.313,0.198 10 *a 0.99,1.385 1.302,1.583 0.313,0.198 10 *b 2.021,2.979 2.333,3.177 0.313,0.198 10 *c
*a Example
*b Shake Slightly
*c Vibrate Slightly


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 (IGCT-MAIN NO. 2 relay holder) - 1 (INV W/PMP relay holder) Ignition switch off Below 1 Ω


NOTICE:

Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.


HINT:
·

Connectors

Slightly shake the connector vertically and horizontally.

·

Wire Harness

Slightly shake the wire harness vertically and horizontally.

The connector joint and fulcrum of the vibration are the major areas that should be checked thoroughly.

·

No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly

Apply slight vibration with a finger to the No. 1 engine room relay block and No. 1 junction block assembly and check whether a malfunction occurs.

·

INV W/PMP fuse

Apply slight vibration with a finger to the INV W/PMP fuse and check whether a malfunction occurs.




d.

Install the IGCT-MAIN NO. 2 relay and INV W/PMP relay.


Result:
Proceed to
OK
NG



OK

12.INSPECT RELAY (INV W/PMP)

NG

18.CHECK INSTALLATION CONDITION (INV W/PMP FUSE)
12.INSPECT RELAY (INV W/PMP)
a.

Remove the INV W/PMP relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/PMP Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/PMP relay.


Result:
Proceed to
OK
NG



OK

13.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)

NG

20.CHECK RELAY HOLDER TERMINAL (INV W/PMP RELAY)
13.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)
A288054C11
0.177,0.177 0.49,0.375 0.313,0.198 10 *a 0.99,1.385 1.302,1.583 0.313,0.198 10 *b 2.021,2.979 2.333,3.177 0.313,0.198 10 *c
*a Example
*b Shake Slightly
*c Vibrate Slightly


a.

Disconnect the inverter water pump assembly connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A190-4 (+BWP) - Body ground Ignition switch ON 11 to 14 V


NOTICE:
·

If the ignition switch is turned to ON with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.

·

Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.



HINT:
·

Connectors

Slightly shake the connector vertically and horizontally.

·

Wire Harness

Slightly shake the wire harness vertically and horizontally.

The connector joint and fulcrum of the vibration are the major areas that should be checked thoroughly.

·

No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly

Apply slight vibration with a finger to the No. 1 engine room relay block and No. 1 junction block assembly and check whether a malfunction occurs.

·

INV W/PMP NO. 2 fuse

Apply slight vibration with a finger to the INV W/PMP NO. 2 fuse and check whether a malfunction occurs.

·

INV W/PMP Relay

Apply slight vibration with a finger to the INV W/PMP relay and check whether a malfunction occurs.




d.

Turn the ignition switch off.


e.

Reconnect the inverter water pump assembly connector.


Result:
Proceed to
OK
NG



OK

14.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)

NG

21.CHECK INSTALLATION CONDITION (INV W/PMP NO. 2 FUSE)
14.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY - BODY GROUND)
a.

Disconnect the inverter water pump assembly connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A190-1 (GND) - Body ground Ignition switch off Below 1 Ω



c.

Reconnect the inverter water pump assembly connector.


Result:
Proceed to
OK
NG



OK

15.REPLACE INVERTER WATER PUMP ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

15.REPLACE INVERTER WATER PUMP ASSEMBLY

NEXT

16.ADD HV COOLANT AND PERFORM AIR BLEEDING
16.ADD HV COOLANT AND PERFORM AIR BLEEDING
a.

After replacing the inverter water pump assembly, add HV coolant and perform air bleeding.

Click hereGeneral>MAINTENANCE>COOLANT (for Inverter)>REPLACEMENT


Result:
Proceed to
NEXT



NEXT

END

17.INSPECT RELAY (INV W/PMP)
a.

Remove the INV W/PMP relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/PMP Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/PMP relay.


Result:
Proceed to
OK
NG



OK

CONNECT SECURELY (INV W/PMP RELAY)

NG

REPLACE RELAY (INV W/PMP)

18.CHECK INSTALLATION CONDITION (INV W/PMP FUSE)
a.

Check installation condition of the INV W/PMP fuse.

OK:

INV W/PMP fuse is installed correctly.



Result:
Proceed to
OK
NG



OK

19.CHECK FUSE (INV W/PMP)

NG

25.INSPECT RELAY (INV W/PMP)
19.CHECK FUSE (INV W/PMP)
a.

Remove the INV W/PMP fuse from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/PMP fuse Always Below 1 Ω



c.

Install the INV W/PMP fuse.


Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT NO. 2 FUSE HOLDER TERMINAL)

NG

26.CHECK FUSE HOLDER TERMINAL (INV W/PMP FUSE)
20.CHECK RELAY HOLDER TERMINAL (INV W/PMP RELAY)
a.

Check the terminals of the INV W/PMP relay holder.

OK:

The terminals of the INV W/PMP relay holder are not bent, loose or corroded.



Result:
Proceed to
OK
NG



OK

REPLACE RELAY (INV W/PMP)

NG

27.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP RELAY HOLDER TERMINAL)
21.CHECK INSTALLATION CONDITION (INV W/PMP NO. 2 FUSE)
a.

Check installation condition of the INV W/PMP NO. 2 fuse.

OK:

INV W/PMP NO. 2 fuse is installed correctly.



Result:
Proceed to
OK
NG



OK

22.INSPECT RELAY (INV W/PMP)

NG

CONNECT SECURELY (INV W/PMP NO. 2 FUSE)

22.INSPECT RELAY (INV W/PMP)
a.

Remove the INV W/PMP relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/PMP Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/PMP relay.


Result:
Proceed to
OK
NG



OK

23.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY CIRCUIT)

NG

32.CHECK RELAY HOLDER TERMINAL (INV W/PMP RELAY)
23.CHECK HARNESS AND CONNECTOR (INVERTER WATER PUMP ASSEMBLY CIRCUIT)
a.

Remove the INV W/PMP NO. 2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Remove the INV W/PMP relay from the No. 1 engine room relay block and No. 1 junction block assembly.


c.

Disconnect the inverter water pump assembly connector.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A190-4 (+BWP) - 3 (INV W/PMP relay holder) Ignition switch off Below 1 Ω
2 (INV W/PMP NO. 2 fuse holder) - 5 (INV W/PMP relay holder) Ignition switch off Below 1 Ω
2 (INV W/PMP NO. 2 fuse holder) or A190-4 (+BWP) - Body ground and other terminals Ignition switch off 10 kΩ or higher


NOTICE:

Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.



e.

Reconnect the inverter water pump assembly connector.


f.

Install the INV W/PMP relay and INV W/PMP NO. 2 fuse.


Result:
Proceed to
OK
NG



OK

24.CHECK FUSE (INV W/PMP NO. 2)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

24.CHECK FUSE (INV W/PMP NO. 2)
a.

Remove the INV W/PMP NO. 2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/PMP NO. 2 fuse Always Below 1 Ω



c.

Install the INV W/PMP NO. 2 fuse.


Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP NO. 2 FUSE HOLDER TERMINAL OR INV W/PMP RELAY HOLDER TERMINAL)

NG

28.REPLACE INVERTER WATER PUMP ASSEMBLY
25.INSPECT RELAY (INV W/PMP)
a.

Remove the INV W/PMP relay from the No. 1 engine room relay block and No. 1 junction block assembly.


b.
A167865C11
2.615,0.552 2.708,0.198 2.708,0.198 2.792,0.198 true 2.031,0.563 1.938,0.198 1.938,0.198 1.854,0.198 true 2.531,1.125 2.948,1.125 true 2.531,1.625 2.948,1.625 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *1 0.229,0.792 0.542,0.948 0.313,0.156 10 5 0.24,1.333 0.552,1.49 0.313,0.156 10 2 1.198,1.333 1.51,1.49 0.313,0.156 10 1 1.208,0.792 1.521,0.948 0.313,0.156 10 3 1.75,0.135 2.063,0.292 0.313,0.156 10 1 2.844,0.125 3.156,0.281 0.313,0.156 10 2 3,1.063 3.313,1.219 0.313,0.156 10 5 3,1.563 3.313,1.719 0.313,0.156 10 3
*1 INV W/PMP Relay


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher
Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω



c.

Install the INV W/PMP relay.


Result:
Proceed to
OK
NG



OK

CONNECT SECURELY (INV W/PMP FUSE)

NG

30.REPLACE RELAY (INV W/PMP)
26.CHECK FUSE HOLDER TERMINAL (INV W/PMP FUSE)
a.

Check the terminals of the INV W/PMP fuse holder.

OK:

The terminals of the INV W/PMP fuse holder are not bent, loose or corroded.



Result:
Proceed to
OK
NG



OK

REPLACE FUSE (INV W/PMP)

NG

31.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP FUSE HOLDER TERMINAL)
27.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP RELAY HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/PMP relay holder.


Result:
Proceed to
NEXT



NEXT

REPLACE RELAY (INV W/PMP)

28.REPLACE INVERTER WATER PUMP ASSEMBLY

NEXT

29.ADD HV COOLANT AND PERFORM AIR BLEEDING
29.ADD HV COOLANT AND PERFORM AIR BLEEDING
a.

After replacing the inverter water pump assembly, add HV coolant and perform air bleeding.

Click hereGeneral>MAINTENANCE>COOLANT (for Inverter)>REPLACEMENT


Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/PMP NO. 2)

30.REPLACE RELAY (INV W/PMP)
Result:
Proceed to
NEXT



NEXT

CONNECT SECURELY (INV W/PMP FUSE)

31.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP FUSE HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/PMP fuse holder.


Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/PMP)

32.CHECK RELAY HOLDER TERMINAL (INV W/PMP RELAY)
a.

Check the terminals of the INV W/PMP relay holder.

OK:

The terminals of the INV W/PMP relay holder are not bent, loose or corroded.



Result:
Proceed to
OK
NG



OK

33.CHECK FUSE (INV W/PMP)

NG

34.CHECK FUSE (INV W/PMP)
33.CHECK FUSE (INV W/PMP)
a.

Remove the INV W/PMP fuse No. 1 engine room relay block and No. 1 junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/PMP fuse Always Below 1 Ω



c.

Install the INV W/PMP fuse.


Result:
Proceed to
OK
NG



OK

REPLACE RELAY (INV W/PMP)

NG

36.REPLACE RELAY (INV W/PMP)
34.CHECK FUSE (INV W/PMP)
a.

Remove the INV W/PMP fuse from the No. 1 engine room relay block and No. 1 junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
INV W/PMP fuse Always Below 1 Ω



c.

Install the INV W/PMP fuse.


Result:
Proceed to
OK
NG



OK

35.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP RELAY HOLDER TERMINAL)

NG

37.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP RELAY HOLDER TERMINAL)
35.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP RELAY HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/PMP relay holder.


Result:
Proceed to
NEXT



NEXT

REPLACE RELAY (INV W/PMP)

36.REPLACE RELAY (INV W/PMP)
Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/PMP)

37.REPAIR OR REPLACE HARNESS OR CONNECTOR (INV W/PMP RELAY HOLDER TERMINAL)
a.

Repair or replace the terminals of the INV W/PMP relay holder.


Result:
Proceed to
NEXT



NEXT

38.REPLACE RELAY (INV W/PMP)
38.REPLACE RELAY (INV W/PMP)
Result:
Proceed to
NEXT



NEXT

REPLACE FUSE (INV W/PMP)