RM38T0EC _52 Drivetrain _144756 PB10 HYBRID TRANSMISSION / TRANSAXLE _0603126 SHIFT LEVER POSITION SENSOR A

PB10 HYBRID TRANSMISSION / TRANSAXLE  SHIFT LEVER POSITION SENSOR  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C506970N01
2.75,5.042 3.417,5.208 0.667,0.167 0.813,4.26 1.563,4.427 0.75,0.167 2.708,5 3.458,5.25 0.75,0.25 0.573,2.865 1.573,3.031 1,0.167 0.531,2.823 1.615,3.073 1.083,0.25 1.521,1.604 1.854,1.604 false 3.094,4.708 3.094,5.042 false 2.281,3.75 2.281,4.083 false 0.615,1.531 0.948,1.531 false 1.198,3.927 1.198,4.26 false 2.854,2.406 3.021,2.406 3.021,2.406 3.271,2.938 false 1.573,2.948 1.74,2.948 1.74,2.948 2.625,3.427 true 2.271,2.729 2.438,2.729 2.438,2.729 2.927,3.333 false 2.667,2.26 2.948,2.615 0.281,0.354 18 false 1 2.219,4.104 2.5,4.458 0.281,0.354 18 false 2 2.177,1.49 2.458,1.844 0.281,0.354 18 false 3 3.177,4.635 3.49,4.833 0.313,0.198 10 false x2 2.813,5.052 3.479,5.219 0.667,0.167 8 false 11 (112, 8) 0.865,4.271 1.615,4.438 0.75,0.167 8 false 12.7 (130, 9) 0.635,2.875 1.635,3.042 1,0.167 8 false 6.9 (70, 61 in.*lbf) 2.365,5.031 2.719,5.25 0.354,0.219 10 false ● ★ 0.49,1.438 0.646,1.635 0.156,0.198 10 false ● 0.542,3.094 0.854,3.292 0.313,0.198 10 false *1 2.115,2.635 2.427,2.833 0.313,0.198 10 false *2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 SHIFT LEVER POSITION SENSOR 89451A (Click here) - -
2 TRANSMISSION CONTROL SHAFT LEVER 33572D - - -
3 TRANSMISSION CONTROL CABLE ASSEMBLY 33820B (Click here) - -

*1 LOCK NUT *2 LOCK PLATE
V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part
V100135

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
★ Precoated part - -

C506968N01
1.656,1.938 2.656,2.104 1,0.167 6.427,0.24 6.76,0.24 false 4.979,1.313 5.313,1.313 false 2.656,2.021 2.99,2.021 false 5.354,1.167 5.781,1.5 0.427,0.333 18 false 8 5.896,0.094 6.563,0.417 0.667,0.323 18 false 4 - 7 3.146,1.938 3.458,2.135 0.313,0.198 10 false x4 3.906,2.219 4.219,2.417 0.313,0.198 10 false x10 1.719,1.948 2.719,2.115 1,0.167 8 false 7.5 (76, 66 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

4 INSPECT SHIFT LEVER POSITION SENSOR POSITION - - - (Click here)
5 ADJUST SHIFT LEVER POSITION SENSOR POSITION - - - (Click here)
6 INSPECT SHIFT LEVER POSITION - - - (Click here)
7 ADJUST SHIFT LEVER POSITION - - - (Click here)
8 NO. 1 ENGINE UNDER COVER ASSEMBLY 51410 - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

PROCEDURE

Hide 89451A 1.INSTALL SHIFT LEVER POSITION SENSOR

a.
C506963C01
2.083,1.531 2.083,1.281 false 0.396,0.073 0.677,0.427 0.281,0.354 18 false i 2.021,1.552 2.333,1.75 0.313,0.198 10 false *a 3.948,0.073 4.229,0.427 0.281,0.354 18 false ii 0.354,2.052 0.635,2.406 0.281,0.354 18 false iii 3.906,2.063 4.188,2.417 0.281,0.354 18 false iv
*a Adhesive - -


i.

Apply adhesive to 2 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



ii.

Temporarily install the shift lever position sensor to the hybrid vehicle transaxle assembly with the 2 bolts.

NOTICE:
·

Do not reuse the shift lever position sensor if it has been dropped or subjected to a severe impact.

·

Do not allow moisture to adhere to the connector terminal.




iii.

Install the lock plate to the shift lever position sensor with the lock nut.

Torque:
6.9 N*m (70 kgf*cm, 61 in.*lbf)


iv.

Temporarily install the transmission control shaft lever to the shift lever position sensor.



b.
C506964C01
0.708,2.729 1.292,2.729 true 0.719,2.896 1.406,2.896 true 3.052,0.958 3.208,1.156 0.156,0.198 10 false N 2.885,1.583 3.042,1.781 0.156,0.198 10 false P 0.396,0.052 0.677,0.406 0.281,0.354 18 false i 3.906,0.063 4.188,0.417 0.281,0.354 18 false ii 0.375,2.073 0.688,2.427 0.313,0.354 18 false iii 2.667,2.438 2.885,2.635 0.219,0.198 10 false *c 0.552,2.625 0.771,2.823 0.219,0.198 10 false *a 0.552,2.823 0.771,3.021 0.219,0.198 10 false *b 3.885,2.063 4.167,2.417 0.281,0.354 18 false iv 0.396,4.073 0.677,4.427 0.281,0.354 18 false v 3.896,4.083 4.448,4.438 0.552,0.354 18 false vi
*a Neutral Basic Line *b Indicator
*c Range of Play - -


i.

Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.


ii.

Remove the transmission control shaft lever from the shift lever position sensor.


iii.

Align the indicator with the neutral basic line.

NOTICE:

The indicator of the lock plate has a certain amount of play. Align the center point of the range of play with the neutral basic line.



iv.

Fully tighten the 2 bolts.

Torque:
11 N*m (112 kgf*cm, 8 ft.*lbf)


v.

Using a screwdriver with its tip wrapped with protective tape, secure the lock nut with the lock plate.


vi.

Connect the shift lever position sensor connector.



Hide 35572D 2.INSTALL TRANSMISSION CONTROL SHAFT LEVER

Torque:
12.7 N*m (130 kgf*cm, 9 ft.*lbf)

Hide 33820B 3.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

Z101186

NOTICE:

Before connecting the transmission control cable assembly, check that the shift lever is in N.



a.
C506960C01
0.427,0.083 0.896,0.385 0.469,0.302 18 true i, iii 4.042,0.083 4.344,0.417 0.302,0.333 18 false ii 6.729,0.958 6.885,1.156 0.156,0.198 10 false N 6.573,1.583 6.729,1.781 0.156,0.198 10 false P 2.219,0.333 2.531,0.531 0.313,0.198 10 false *a 2.958,0.333 3.271,0.531 0.313,0.198 10 false *b
*a Correct *b Incorrect


i.

Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.


ii.

Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.


iii.

Connect the transmission control cable assembly to the transmission control shaft lever as shown in the illustration.