RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0500013 CONDENSER A

HEATING / AIR CONDITIONING CONDENSER REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

6.531,0.208 6.865,0.208 false 3.958,1.156 4.094,1.156 4.094,1.156 4.229,1.385 false 2.948,5.021 3.281,5.021 false 1.104,1.833 1.104,2.115 false 3.052,3.74 3.385,3.74 false 4.323,3.573 4.656,3.573 false 5.875,1.688 6.208,1.688 false 4.26,2.26 4.594,2.26 false 6.073,3.333 6.406,3.333 false 5.25,2.896 5.583,2.896 false 1.917,1.865 2.25,1.865 false 1.417,0.354 1.75,0.354 false 2.76,2.646 3.094,2.646 false 4.844,5.198 5.177,5.198 false 5.719,4.688 6.052,4.688 false 6.354,0.094 6.635,0.448 0.281,0.354 18 false 1 3.333,4.865 3.615,5.219 0.281,0.354 18 false 2 1.24,0.208 1.521,0.563 0.281,0.354 18 false 3 1.052,2.156 1.333,2.51 0.281,0.354 18 false 4 1.729,1.719 2.01,2.073 0.281,0.354 18 false 5 3.635,0.99 4.177,1.396 0.542,0.406 18 false 10 3.469,3.604 3.75,3.958 0.281,0.354 18 false 6 4.729,3.417 5.01,3.771 0.281,0.354 18 false 8 6.229,1.531 6.615,1.885 0.385,0.354 18 false 12 3.979,2.135 4.365,2.49 0.385,0.354 18 false 11 5.604,2.729 5.99,3.083 0.385,0.354 18 false 15 6.438,3.177 6.823,3.531 0.385,0.354 18 false 14 5.073,0.938 5.385,1.135 0.313,0.198 10 false x5 2.458,0.302 2.771,0.5 0.313,0.198 10 false x3 4.458,4.25 4.771,4.448 0.313,0.198 10 false x6 2.531,1.25 2.844,1.448 0.313,0.198 10 false x2 6.24,5.156 6.552,5.354 0.313,0.198 10 false x2 2.448,2.51 2.833,2.865 0.385,0.354 18 false 13 3.948,1.604 4.26,1.802 0.313,0.198 10 false x3 4.688,5.063 4.969,5.417 0.281,0.354 18 false 7 5.542,4.531 5.823,4.885 0.281,0.354 18 false 9

Procedure		Part Name Code
1	RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM	-	(202307,999999,_58,_104612,_0500013,RM100000002BK1G_01_0121,)	-	-
2	FRONT BUMPER ASSEMBLY	-	-	-	-
3	INLET NO. 1 AIR CLEANER	17751	-	-	-
4	LOWER NO. 2 FRONT BUMPER RETAINER	52527C	-	-	-
5	NO. 1 RADIATOR TO SUPPORT SEAL	16561C	-	-	-
6	FRONT BUMPER ENERGY ABSORBER	52611	-	-	-
7	FRONT BUMPER LOWER ABSORBER	52618	-	-	-
8	FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY	52021	-	-	-
9	NO. 2 FRONT BUMPER REINFORCEMENT	52132A	-	-	-
10	HOOD LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH	53510G	-	-	-
11	THERMISTOR ASSEMBLY	88790B	-	-	-
12	UPPER RADIATOR SUPPORT SUB-ASSEMBLY WITH HOOD LOCK SUPPORT SUB-ASSEMBLY	-	-	-	-
13	NO. 2 RADIATOR AIR GUIDE	16594A	-	-	-
14	NO. 1 RADIATOR AIR GUIDE LH	16595D	-	-	-
15	NO. 1 RADIATOR AIR GUIDE RH	16593D	-	-	-

2.01,1.25 2.323,1.25 false 3.313,0.479 3.552,0.24 3.552,0.24 3.729,0.24 false 5.177,1.917 5.49,1.917 false 3.302,1.021 3.302,0.76 false 3.188,1.75 3.188,1.49 false 2.917,1.677 2.917,1.417 false 2.698,1.635 2.698,1.375 false 4,0.073 4.552,0.427 0.552,0.354 18 false 16 1.719,1.083 2.271,1.438 0.552,0.354 18 false 17 5.823,1.75 6.375,2.104 0.552,0.354 18 false 18 3.271,0.99 3.427,1.188 0.156,0.198 10 false ● 3.156,1.719 3.313,1.917 0.156,0.198 10 false ● 2.885,1.656 3.042,1.854 0.156,0.198 10 false ● 2.656,1.604 2.813,1.802 0.156,0.198 10 false ●

Procedure		Part Name Code
16	DISCHARGE HOSE SUB-ASSEMBLY	88703	(202307,999999,_58,_104612,_0500013,RM100000002BK1G_01_0075,)	-	-
17	AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY	88710E	(202307,999999,_58,_104612,_0500013,RM100000002BK1G_01_0076,)	-	-
18	COOLER CONDENSER ASSEMBLY	884A0	(202307,999999,_58,_104612,_0500013,RM100000002BK1G_01_0059,)	-	-

●

Non-reusable part

PROCEDURE

Hide Display 1.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT202307,999999,_58,_104612,_0500005,RM100000002BK0U_01_0001,

Hide Display 2.REMOVE FRONT BUMPER ASSEMBLY

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>REMOVAL202307,999999,_59,_114126,_0505908,RM100000002CTH8,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>REMOVAL202307,999999,_59,_114126,_0505910,RM100000002CTHC,

Hide Display 17751 3.REMOVE INLET NO. 1 AIR CLEANER

Click hereEngine / Hybrid System>M20A-FKS, M20C-FKS, M20E-FKS (COOLING)>COOLING FAN MOTOR>REMOVAL202307,999999,_51,_105146,_0480973,RM100000002CUNH_07_0006,

Hide Display 52527C 4.REMOVE LOWER NO. 2 FRONT BUMPER RETAINER

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0399,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0399,

Hide Display 16561C 5.REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0400,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0400,

Hide Display 52611 6.REMOVE FRONT BUMPER ENERGY ABSORBER

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0386,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0386,

Hide Display 52618 7.REMOVE FRONT BUMPER LOWER ABSORBER

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0413,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0413,

Hide Display 52021 8.REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0401,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0401,

Hide Display 52132A 9.REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0412,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0412,

Hide Display 53510G 10.REMOVE HOOD LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH

Click hereVehicle Exterior>DOOR / HATCH>HOOD LOCK CONTROL CABLE ASSEMBLY>REMOVAL202307,999999,_59,_113746,_0510832,RM100000002CODD_01_0105,

Hide Display 88790B 11.REMOVE THERMISTOR ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AMBIENT TEMPERATURE SENSOR>REMOVAL202201,999999,_58,_104612,_0500015,RM100000001Z157_01_0010,

Hide Display 12.REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY WITH HOOD LOCK SUPPORT SUB-ASSEMBLY

Hide Display 16594A 13.REMOVE NO. 2 RADIATOR AIR GUIDE

Click hereEngine / Hybrid System>M20A-FKS, M20C-FKS, M20E-FKS (COOLING)>COOLING FAN MOTOR>REMOVAL202307,999999,_51,_105146,_0480973,RM100000002CUNH_07_0013,

Hide Display 16595D 14.REMOVE NO. 1 RADIATOR AIR GUIDE LH

for TFTM Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>DISASSEMBLY202201,999999,_59,_114126,_0505908,RM100000001ZPAB_01_0391,

for GTMC Made:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202201,999999,_59,_114126,_0505910,RM100000001ZPAJ_01_0391,

Hide Display 16593D 15.REMOVE NO. 1 RADIATOR AIR GUIDE RH

Use the same procedure as for the LH side.

Hide Display 88703 16.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

0.302,0.031 0.583,0.385 0.281,0.354 18 false i 4.427,0.021 4.708,0.375 0.281,0.354 18 false ii

Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.

ii.

Remove the O-ring from the discharge hose sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 88710E 17.DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

4.948,1.771 4.948,1.458 false 6.292,1.906 6.292,1.635 false 3.531,2.063 3.333,2.083 3.333,2.083 3.656,1.833 true 4.875,1.792 5.188,1.948 0.313,0.156 10 false *1 6.229,1.906 6.542,2.063 0.313,0.156 10 false *2 3.177,2.021 3.49,2.177 0.313,0.156 10 false *3 4.875,0.229 5.188,0.385 0.313,0.156 10 false *a 0.51,0.094 1.01,0.448 0.5,0.354 18 false i, ii 1.021,2.729 1.854,3.083 0.833,0.354 18 false iii 4.438,2.667 5.271,3.021 0.833,0.354 18 false iv

*1	Air Conditioning Tube and Accessory Assembly	*2	Cooler Condenser Assembly
*3	Piping Clamp	-	-
*a	Press In	-	-

While pressing the end of the air conditioning tube and accessory assembly into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

NOTICE:: ·

If any foreign matter is attached to the connecting parts, brush it off or use compressed air to remove it before disconnecting the parts.

·

Make sure that fragments of the piping clamp do not enter the piping.

ii.

Disconnect the air conditioning tube and accessory assembly.

NOTICE:: Remove any foreign matter from the connecting parts of the air conditioning tube and accessory assembly and cooler condenser assembly.

iii.

Remove the 2 O-rings from the air conditioning tube and accessory assembly.

NOTICE:: Seal the openings of the disconnected parts with vinyl tape to prevent entry of moisture and foreign matter.

iv.

Remove the piping clamp.

Hide Display 884A0 18.REMOVE COOLER CONDENSER ASSEMBLY

NOTICE:: Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.

0,0 0,0 false

Remove in this Direction