RM38T0EC _59 Vehicle Exterior _115107 WINDOW / GLASS _0510343 BACK DOOR GLASS A

WINDOW / GLASS BACK DOOR GLASS REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

1.427,1.198 1.688,1.198 false 3.198,0.656 3.458,0.656 false 4.281,0.938 4.281,1.094 false 4.875,1.208 5.094,1.208 false 6.073,2.375 6.292,2.375 false 5.531,2.938 5.635,2.938 false 5.625,3.615 5.875,3.615 false 4.844,5.104 5.094,5.104 false 0.74,3.49 0.74,3.75 false 1.021,1.99 1.25,1.99 false 1.083,1.073 1.208,1.26 0.125,0.188 10 false ● 1.563,1.854 1.688,2.042 0.125,0.188 10 false ● 4.198,1.125 4.323,1.313 0.125,0.188 10 false ● 5.365,1.083 5.49,1.271 0.125,0.188 10 false ● 6.188,3.51 6.313,3.698 0.125,0.188 10 false ● 0.781,3.729 0.906,3.917 0.125,0.188 10 false ● 1.26,1.031 1.438,1.313 0.177,0.281 18 false 7 3.521,0.49 3.698,0.771 0.177,0.281 18 false 2 2.438,1.156 2.677,1.365 0.24,0.208 10 false x2 4.333,1.104 4.51,1.385 0.177,0.281 18 false 7 5.51,1.031 5.688,1.313 0.177,0.281 18 false 6 6.75,2.229 6.927,2.51 0.177,0.281 18 false 8 6.583,2.26 6.708,2.448 0.125,0.188 10 false ● 5.896,2.802 6.073,3.083 0.177,0.281 18 false 3 6.313,3.458 6.49,3.74 0.177,0.281 18 false 4 5.146,4.927 5.323,5.208 0.177,0.281 18 false 1 0.917,3.719 1.094,4 0.177,0.281 18 false 8 1.719,1.813 1.979,2.125 0.26,0.313 18 false 5

Procedure		Part Name Code
1	REAR WIPER MOTOR GROMMET	85143R	-	-	-
2	CENTER STOP LIGHT ASSEMBLY	81006	-	-	-
3	BACK DOOR GLASS SUB-ASSEMBLY	-	(202201,999999,_59,_115107,_0510343,RM1000000020927_01_0236,)	-	-
4	BACK DOOR WINDOW GLASS ADHESIVE DAM	64813B	(202201,999999,_59,_115107,_0510343,RM1000000020927_01_0264,)	-	-
5	NO. 2 BACK WINDOW GLASS SPACER	64819B	(202201,999999,_59,_115107,_0510343,RM1000000020927_01_0239,)	-	-
6	NO. 1 BACK WINDOW GLASS SPACER	64818B	(202201,999999,_59,_115107,_0510343,RM1000000020927_01_0240,)	-	-
7	NO. 2 BACK DOOR GLASS ADHESIVE DAM	68294D	(202201,999999,_59,_115107,_0510343,RM1000000020927_01_0265,)	-	-
8	BACK DOOR WINDOW FRAME SPACER	68699	(202201,999999,_59,_115107,_0510343,RM1000000020927_01_0266,)	-	-

●

Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:: Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

Hide Display 85143R 1.REMOVE REAR WIPER MOTOR GROMMET

Click hereVehicle Exterior>WIPER / WASHER>REAR WIPER MOTOR>REMOVAL202201,999999,_59,_114146,_0505961,RM100000001ZPJ3,

Hide Display 81006 2.REMOVE CENTER STOP LIGHT ASSEMBLY

Click hereVehicle Exterior>LIGHTING (EXT)>HIGH MOUNTED STOP LIGHT ASSEMBLY>REMOVAL202201,999999,_59,_112294,_0501110,RM100000001Z4XQ_01_0027,

Hide Display 3.REMOVE BACK DOOR GLASS SUB-ASSEMBLY

5.396,2.719 5.698,2.771 5.698,2.771 5.385,2.5 true 3.292,5.083 4.479,5.333 4.479,5.333 4.177,4.833 true 5.719,2.677 5.917,2.875 0.198,0.198 10 true *a 4.5,5.271 4.688,5.448 0.188,0.177 10 true *b 0.438,2.042 0.781,2.365 0.344,0.323 18 false ii 3.938,2.063 4.281,2.385 0.344,0.323 18 false iii 0.875,0.083 1.219,0.406 0.344,0.323 18 false i 2.167,4.021 2.427,4.313 0.26,0.292 18 true iv

Matchmark

Suction Cup

Disconnect the 2 connectors.

ii.

Apply protective tape to the area around the installation position of the back door glass sub-assembly on the vehicle body to prevent it from being scratched as shown in the illustration.

iii.

Place matchmarks on the back door glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:: Matchmarks are not necessary if the back door glass sub-assembly is not going to be reused.

iv.

Install the suction cups to the back door glass sub-assembly.

1.906,1.198 2.24,1.063 true 2.979,0.521 2.667,0.229 true 0.979,0.219 0.74,0.542 true 2.5,0.115 2.813,0.271 0.313,0.156 10 false *1 1.021,0.115 1.333,0.271 0.313,0.156 10 false *2 2.281,0.938 2.5,1.125 0.219,0.188 10 true *a 0.438,0.042 0.75,0.385 0.313,0.344 18 false i 3.938,0.063 4.25,0.406 0.313,0.344 18 false ii

*1	No. 1 Back Window Glass Spacer	*2	No. 2 Back Window Glass Spacer
*a	Piano Wire	-	-

Cut off the adhesive by the below procedure.

1. Pass a piano wire between the vehicle body and back door glass sub-assembly from the interior.

2. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

3. Cut off the adhesive by pulling the piano wire around the back door glass sub-assembly.

NOTICE:: ·

When separating the back door glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

·

When cutting off the adhesive, take care not to damage the connectors on the back door glass sub-assembly.

·

The No. 1 back window glass spacer and No. 2 back window glass spacer are installed to the back door glass sub-assembly as shown in the illustration. Be careful not to damage the back door glass sub-assembly when cutting the adhesive.

ii.

Remove the back door glass sub-assembly by the below procedure.

1. Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer to remove the back door glass sub-assembly.

NOTICE:: ·

To prevent the back door glass sub-assembly from falling when performing this operation, be sure to hold the back door glass sub-assembly using suction cups.

·

Be careful not to drop the back door glass sub-assembly.

·

Leave as much adhesive on the vehicle body as possible when removing the back door glass sub-assembly.

Hide Display 64813B 4.REMOVE BACK WINDOW GLASS ADHESIVE DAM

2.052,0.333 2.344,0.563 0.292,0.229 10 false *a 2,0.031 2.292,0.323 0.292,0.292 18 false i

Back Side of Back Door Glass Sub-assembly

When reusing the back door glass sub-assembly.

1. Using a scraper, remove the back window glass adhesive dam.

NOTICE:: ·

Be careful not to damage the back door glass sub-assembly.

·

Be sure to replace the back window glass adhesive dam with a new one.

Hide Display 64819B 5.REMOVE NO. 2 BACK WINDOW GLASS SPACER

2.021,0.406 2.333,0.563 0.313,0.156 10 false *a 1.969,0.042 2.292,0.323 0.323,0.281 18 false i

Back Side of Back Door Glass Sub-assembly

When reusing the back door glass sub-assembly.

1. Using a scraper, remove the No. 2 back window glass spacer.

NOTICE:: ·

Be careful not to damage the back door glass sub-assembly.

·

Be sure to replace the No. 2 back window glass spacer with a new one.

Hide Display 64818B 6.REMOVE NO. 1 BACK WINDOW GLASS SPACER

Use the same procedure as for the No. 2 back window glass spacer.

Hide Display 68294D 7.REMOVE NO. 2 BACK DOOR GLASS ADHESIVE DAM

1.979,0.042 2.26,0.396 0.281,0.354 18 false i 2.021,0.479 2.333,0.677 0.313,0.198 10 false *a

Back Side of Back Door Glass Sub-assembly

When reusing the back door glass sub-assembly.

1. Using a scraper, remove the 2 No. 2 back door glass adhesive dams.

NOTICE:: ·

Be careful not to damage the back door glass sub-assembly.

·

Be sure to replace the 2 No. 2 back door glass adhesive dams with a new ones.

Hide Display 68699 8.REMOVE BACK DOOR WINDOW FRAME SPACER

1.99,0.052 2.271,0.406 0.281,0.354 18 false i 2.021,0.479 2.333,0.677 0.313,0.198 10 false *a

Back Side of Back Door Glass Sub-assembly

When reusing the back door glass sub-assembly.

1. Using a scraper, remove the 2 back door window frame spacers.

NOTICE:: ·

Be careful not to damage the back door glass sub-assembly.

·

Be sure to replace the 2 back door window frame spacers with a new ones.