RM38T0EC _59 Vehicle Exterior _114126 EXTERIOR PANELS / TRIM _0505933 FRONT DOOR WINDOW FRAME MOULDING A

EXTERIOR PANELS / TRIM  FRONT DOOR WINDOW FRAME MOULDING  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B577683
5.26,1.167 5.26,1.417 false 5.667,2.302 5.667,2.552 false 1.135,4.135 0.833,4.135 false 1.667,1.781 1.365,1.781 false 1.333,1.26 1.031,1.26 false 5.417,0.427 5.115,0.427 false 5.49,0.302 5.646,0.5 0.156,0.198 10 false 5.219,1.469 5.375,1.667 0.156,0.198 10 false 1,1.688 1.156,1.885 0.156,0.198 10 false 5.563,2.594 5.719,2.792 0.156,0.198 10 false 5.677,2.542 5.948,2.948 0.271,0.406 18 false 5 5.365,1.406 5.635,1.813 0.271,0.406 18 false 1 5.052,0.583 5.281,0.792 0.229,0.208 10 false x7 1.156,1.625 1.427,2.031 0.271,0.406 18 false 2 0.844,1.042 1.115,1.448 0.271,0.406 18 false 4 0.635,3.938 0.906,4.344 0.271,0.406 18 false 3

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT DOOR UPPER WINDOW FRAME MOULDING 75754A (Click here) - -
2 FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE) 75756D (Click here) - -
3 FRONT DOOR WEATHERSTRIP 67862 - - -
4 DOOR FRAME UPPER GARNISH 67664 - - -
5 FRONT DOOR BELT MOULDING ASSEMBLY 75720 - - -

Non-reusable part - -

CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 75754A 1.INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

a.
B583070
2.896,0.042 3.594,0.333 0.698,0.292 18 false i, ii 2.625,0.677 2.906,0.969 0.281,0.292 18 false iii

i.

Engage the guides to temporarily install the front door upper window frame moulding to the front door frame.


ii.

Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 7 new rivets.

NOTICE:
·
B171664
1.229,1.104 1.083,1.635 1.083,1.635 1.24,2.198 false 1.083,1.635 0.813,1.635 false 1.792,0.896 2.031,1.635 2.031,1.635 1.771,2.531 true 2.031,1.635 2.313,1.635 false 2.26,0.604 2.521,0.802 0.26,0.198 10 false *a 2.26,2.448 2.563,2.677 0.302,0.229 10 false *b 2.344,1.563 2.594,1.781 0.25,0.219 10 false *c 0.563,1.552 0.813,1.729 0.25,0.177 10 false *d
*a Incorrect
*b Correct
*c Mandrel
*d Riveter


Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

·
B172390
0.719,0.104 1.021,0.104 false 0.813,1.146 1.01,1.146 false 0.813,2.438 1.01,2.438 false 2.313,0.563 2.646,0.875 0.333,0.313 10 false *a 2.313,2.76 2.573,3.01 0.26,0.25 10 false *b 1.052,2.365 1.323,2.573 0.271,0.208 10 false *c 2.313,1.573 2.698,1.917 0.385,0.344 10 false *a 1.052,1.073 1.302,1.344 0.25,0.271 10 false *c 1.052,0.021 1.313,0.25 0.26,0.229 10 false *c
*a Incorrect
*b Correct
*c Riveter


Confirm that the rivets are seated properly against the front door upper window frame moulding.

·

Do not tilt the riveter when installing the rivet to the front door upper window frame moulding.

·

Do not leave any space between the rivet head and front door upper window frame moulding.

·
B172391
0.74,0.646 0.938,0.646 false 0.729,2.156 0.938,2.156 false 2.292,1.042 2.615,1.323 0.323,0.281 10 false *a 2.292,2.479 2.531,2.677 0.24,0.198 10 false *b 0.979,0.573 1.25,0.781 0.271,0.208 10 false *c 0.969,2.083 1.26,2.281 0.292,0.198 10 false *c
*a Incorrect
*b Correct
*c Riveter


Do not leave any space between the front door upper window frame moulding and front door panel. Firmly hold together the 2 items while installing the rivet.



HINT:

If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.



iii.

Remove the protective tape.



Hide 75756D 2.INSTALL FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

a.
B591513
5.323,0.813 5.417,1.229 5.417,1.229 5.115,0.979 true 5.469,1.219 5.646,1.406 0.177,0.188 10 true *a 0.885,0.063 1.135,0.417 0.25,0.354 18 false i 3.385,0.073 3.885,0.375 0.5,0.302 18 false ii 4.427,1.344 4.625,1.615 0.198,0.271 18 true iii
*a Double-sided Tape - -
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


i.

Clean the front door panel surface.

1. Using a heat light, heat the front door panel surface.

Standard:
Item Temperature Item Temperature
Front Door Panel 40 to 60°C (104 to 140°F) Front Door Window Frame Moulding (Center Pillar Side) 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front door panel and front door window frame moulding (center pillar side) excessively.


2. Remove any double-sided tape from the front door panel.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the front door window frame moulding (center pillar side) with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Install a new front door window frame moulding (center pillar side).

1. Using a heat light, heat the front door panel and front door window frame moulding (center pillar side).

Standard:
Item Temperature Item Temperature
Front Door Panel 40 to 60°C (104 to 140°F) Front Door Window Frame Moulding (Center Pillar Side) 20 to 30°C (68 to 86°F)


CAUTION:
·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front door panel and front door window frame moulding (center pillar side) excessively.


2. Remove the release paper from the front door window frame moulding (center pillar side).

HINT:

After removing the release paper, keep the exposed double-sided tape free from foreign matter.


3. Engage the guide and clip to install the front door window frame moulding (center pillar side).

HINT:

Press the front door window frame moulding (center pillar side) firmly to install it.



iii.

Remove the protective tape.



Hide 67862 3.INSTALL FRONT DOOR WEATHERSTRIP

Hide 67664 4.INSTALL DOOR FRAME UPPER GARNISH