RM36D0EC _58 Vehicle Interior _083100 SUPPLEMENTAL RESTRAINT SYSTEMS _0400495 KNEE AIRBAG ASSEMBLY N

SUPPLEMENTAL RESTRAINT SYSTEMS KNEE AIRBAG ASSEMBLY DISPOSAL

CAUTION / NOTICE / HINT

CAUTION:: Before performing pre-disposal deployment of any SRS part, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: ·

An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with your bare hands to discharge static electricity before performing this procedure.

·

Do not perform this procedure indoors or on rough roads where safety cannot be ensured. Also, do not deploy SRS parts near residential areas.

·

If this procedure is performed indoors or on rough roads where safety cannot be ensured, unforeseen injuries may occur. Also, the deployment noise creates a nuisance to nearby residents.

HINT:: When scrapping a vehicle equipped with an SRS or disposing of the lower No. 1 instrument panel airbag assembly, be sure to deploy the airbag first in accordance with the following procedure. If any abnormality occurs with the airbag deployment, contact the Service Department of the distributor.

Hide Display 2.DISPOSE OF LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (When Installed to Vehicle)

NOTICE:: ·

When disposing of the lower No. 1 instrument panel airbag assembly, use an unneeded vehicle to deploy the airbag.

·

Be sure to observe the following procedure when deploying the airbag.

HINT:: Prepare an auxiliary battery as the power source to deploy the airbag.

0.99,1.208 0.792,0.771 0.792,0.771 0.646,0.771 false 0.323,0.688 0.781,0.885 0.458,0.198 10 SST

Check the function of SST.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>STEERING PAD>DISPOSAL202409,999999,_58,_083100,_0400493,RM100000002O71B_01_0013,

SST: 09082-00700

Refer to Precaution.

for GTMC Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for GTMC Made)>PRECAUTION202405,999999,_58,_083100,_0694959,RM100000002LV12,

for SFTM Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for SFTM Made)>PRECAUTION202409,999999,_58,_083100,_0694957,RM100000002NSNT,

Disconnect the cable from the negative (-) auxiliary battery terminal.

for M20C-FKS: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>KNEE AIRBAG ASSEMBLY>REMOVAL202409,999999,_58,_083100,_0400495,RM100000002NG0B_01_0188,

for M20D-FKS: Click hereGeneral>MAINTENANCE>M20D-FKS BATTERY>REMOVAL202409,999999,_V1,_083136,_0403617,RM100000002NHPJ,

for A25B-FXS: Click hereGeneral>MAINTENANCE>A25B-FXS AUXILIARY BATTERY>REMOVAL202409,999999,_V1,_083136,_0403618,RM100000002NHPL,

for A25D-FXS: Click hereGeneral>MAINTENANCE>A25D-FXS AUXILIARY BATTERY>REMOVAL202409,999999,_V1,_083136,_0477834,RM100000002NHPM,

for A25F-FXS: Click hereGeneral>MAINTENANCE>A25F-FXS AUXILIARY BATTERY (Production date from 2021/08)>REMOVAL202409,999999,_V1,_083136,_0486275,RM100000002NHPN,

CAUTION:: ·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

Remove the front door scuff plate LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202304,999999,_58,_083106,_0400609,RM1000000029RST_01_0069,

Remove the cowl side trim board LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0028,

Remove the No. 1 instrument panel under cover sub-assembly.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0002,

Remove the hood lock control lever sub-assembly.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0079,

for Gasoline Model:

Remove the fuel lid lock open lever sub-assembly.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0080,

Remove the fuse box opening cover.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0009,

Remove the lower instrument panel finish panel assembly.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL202409,999999,_58,_083106,_0400607,RM100000002NG5W_01_0011,

Disconnect the airbag connector.

NOTICE:: When disconnecting any airbag connector, take care not to damage the airbag wire harness.

HINT:: Refer to How to Connect or Disconnect Airbag Connector:; ·

for GTMC Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for GTMC Made)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR202405,999999,_58,_083100,_0694959,RM100000002LV1F,

·

for SFTM Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for SFTM Made)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR202405,999999,_58,_083100,_0694957,RM100000002LV4B,

Install SST.

After connecting the following SST to each other, connect them to the lower No. 1 instrument panel airbag assembly.

SST: 09082-00802 (09082-10801, 09082-20801)

ii.

0.646,1.677 2.281,1.677 true 1.708,1.677 1.708,1.427 true 2.323,1.573 2.688,1.75 0.365,0.177 10 true SST

Connect SST together (09082-00700 and 09082-10801).

SST: 09082-00700

CAUTION:: ·

Do not deploy if the lower No. 1 instrument panel airbag assembly is loose.

·

If deployed while the lower No. 1 instrument panel airbag assembly is loose, the lower No. 1 instrument panel airbag assembly may fly off and cause serious injuries.

NOTICE:: To avoid damaging SST connector or wire harness, do not lock the secondary lock of the twin lock.

iii.

0.458,1.167 0.677,1.167 false 0.677,1.167 0.927,1.396 false 1.698,1.802 2.01,1.958 0.313,0.156 10 false *a 0.177,1.104 0.573,1.323 0.396,0.219 10 false SST

*a	10 m (32.8 ft.) or more

Move SST at least 10 m (32.8 ft.) away from the front side window of the vehicle.

iv.

While maintaining sufficient clearance for SST wire harness in the front side window, close all doors and windows of the vehicle.

CAUTION:: ·

Do not deploy with all the doors and door windows open.

·

If deployed with all the doors and door windows open, dust and gas may enter the eyes or be breathed in.

NOTICE:: Take care not to damage SST wire harness.

Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip of SST to the negative (-) auxiliary battery terminal.

Deploy the airbag.

Check that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.

ii.

Press SST activation switch and deploy the airbag.

CAUTION:: ·

Do not deploy with people inside or around the vehicle.

·

If deployed with people inside or around the vehicle, serious injuries may occur.

HINT:: The airbag is deployed as the LED of SST activation switch comes on.

Remove the lower No. 1 instrument panel airbag assembly.

Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>REMOVAL202409,999999,_V1,_083136,_0418197,RM100000002NHPI,

CAUTION:: ·

The lower No. 1 instrument panel airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

·

If not left alone for 30 minutes or more, burns may occur when touched.

·

Do not apply water etc. to a lower No. 1 instrument panel airbag assembly with a deployed airbag.

·

If water is applied to the lower No. 1 instrument panel airbag assembly immediately after deployment, burns may occur from the resulting steam.

·

Always wear safety glasses and gloves when handling a deployed lower No. 1 instrument panel airbag assembly.

·

If the lower No. 1 instrument panel airbag assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

After removal, quickly seal the lower No. 1 instrument panel airbag assembly in a plastic bag.

Dispose of the lower No. 1 instrument panel airbag assembly.

Place the lower No. 1 instrument panel airbag assembly in a plastic bag, tie it tightly and dispose of it according to local regulations.

CAUTION:: ·

The lower No. 1 instrument panel airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

·

If not left alone for 30 minutes or more, burns may occur when touched.

·

Do not apply water etc. to a lower No. 1 instrument panel airbag assembly with a deployed airbag.

·

If water is applied to the lower No. 1 instrument panel airbag assembly immediately after deployment, burns may occur from the resulting steam.

·

Always wear safety glasses and gloves when handling a deployed lower No. 1 instrument panel airbag assembly.

·

If the lower No. 1 instrument panel airbag assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

Never dispose of a lower No. 1 instrument panel airbag assembly with an undeployed airbag.

·

If an undeployed lower No. 1 instrument panel airbag assembly is disposed of, and then deploys for any reason, unforeseen injuries may occur.

·

Always wash your hands with water after completing the operation.

Hide Display 3.DISPOSE OF LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (When not Installed to Vehicle)

NOTICE:: Be sure to observe the following procedure when deploying the airbag.

HINT:: Prepare an auxiliary battery as the power source to deploy the airbag.

0.99,1.208 0.792,0.771 0.792,0.771 0.646,0.771 false 0.323,0.688 0.781,0.885 0.458,0.198 10 SST

Check the function of SST.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>STEERING PAD>DISPOSAL202409,999999,_58,_083100,_0400493,RM100000002O71B_01_0014,

SST: 09082-00700

Refer to Precaution.

for GTMC Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for GTMC Made)>PRECAUTION202405,999999,_58,_083100,_0694959,RM100000002LV12,

for SFTM Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for SFTM Made)>PRECAUTION202409,999999,_58,_083100,_0694957,RM100000002NSNT,

Remove the lower No. 1 instrument panel airbag assembly.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>KNEE AIRBAG ASSEMBLY>REMOVAL202409,999999,_58,_083100,_0400495,RM100000002NG0B,

2.854,0.99 3.094,1.167 0.24,0.177 10 false *a

*a	Wire Diameter
	Stripped Wire

Using braided wire, tie down the lower No. 1 instrument panel airbag assembly to an unneeded tire.

Wire:: Cross-sectional area of stripped wire; 1.25 mm² (0.0019 in.²) or more

CAUTION:: If the wire harness is too thin or an alternative object is used to tie down the lower No. 1 instrument panel airbag assembly, it may snap when the airbag is deployed. Always use a wire for vehicle use with a cross-sectional area of at least 1.25 mm² (0.0019 in.²).

HINT:: To calculate the area of the cross-sectional area of stripped wire:; Area = 3.14 x (Diameter)² / 4

Position the lower No. 1 instrument panel airbag assembly inside the tire with the airbag deployment side facing inside.

Minimum tire size:: Must exceed the following dimensions; Width:; 185 mm (7.28 in.); Inner diameter:; 360 mm (1.18 ft.)

3.052,1.979 3.365,2.135 0.313,0.156 10 false *b 2.99,0.146 3.302,0.302 0.313,0.156 10 false *a

Width

Inner Diameter

CAUTION:

0,0 0,0 false

Deployment Side

Do not install the lower No. 1 instrument panel airbag assembly with the deployment side facing outside.

When securing the lower No. 1 instrument panel airbag assembly, make sure there is no looseness in the wire harness.

If the deployment side is facing outside or the wire harness is loosely wrapped, the deployed lower No. 1 instrument panel airbag assembly and tire may fly off and cause serious injuries.

NOTICE:: The tires may be damaged by the airbag deployment, so use unneeded tires.

Install SST.

0.823,1.281 0.552,0.76 0.552,0.76 1.323,1.323 true 0.24,0.646 0.698,0.844 0.458,0.198 10 false SST

After connecting the following SST to each other, connect them to the lower No. 1 instrument panel airbag assembly.

SST: 09082-00802 (09082-10801, 09082-20801)

Place the tires.

0.417,0.99 1,0.99 true 0.583,1 0.583,2.75 0.583,2.75 1,2.75 true 0.594,1.26 0.979,1.26 true 0.583,2.344 1,2.344 true 0.188,0.844 0.5,1 0.313,0.156 10 false *a

*a	Tires (2 or more)

Place at least 2 tires under the tire to which the lower No. 1 instrument panel airbag assembly is tied.

NOTICE:: Do not place SST connector under the tire because it could be damaged.

ii.

Place at least 2 tires onto the tire to which the lower No. 1 instrument panel airbag assembly is tied. The top tire should have a wheel installed.

NOTICE:: The wheel and tires may be damaged by the airbag deployment, so use an unneeded wheel and tires.

iii.

Tie the tires together with 2 wires.

CAUTION:: Make sure that the wires are tight. Looseness in the wires will result in the tires breaking loose when the airbag is deployed.

Install SST.

2.49,3.125 1.948,3.125 1.948,3.125 1.51,2.552 true 2.271,3.115 2.271,2.563 true 1.26,2.906 1.573,3.063 0.313,0.156 10 false *a 2.615,3.052 3.073,3.25 0.458,0.198 10 false SST

*a	10 m (32.8 ft.) or more

Connect SST together (09082-00700 and 09082-10801).

SST: 09082-00700

NOTICE:: To avoid damaging SST connector or wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for SST wire harness inside the tire.

ii.

Move SST at least 10 m (32.8 ft.) away from the airbag tied down to the tire.

Deploy the airbag.

Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip of SST to the negative (-) auxiliary battery terminal.

ii.

Check that no one is within a 10 m (32.8 ft.) radius of the tire to which the lower No. 1 instrument panel airbag assembly is tied.

iii.

Press SST activation switch to deploy the airbag.

CAUTION:: ·

Do not deploy with people around the tire.

·

If deployed with people around the tire, serious injuries may occur.

HINT:: The airbag is deployed as the LED of SST activation switch comes on.

Dispose of the lower No. 1 instrument panel airbag assembly.

CAUTION:: ·

The lower No. 1 instrument panel airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

·

If not left alone for 30 minutes or more, burns may occur when touched.

·

Do not apply water etc. to a lower No. 1 instrument panel airbag assembly with a deployed airbag.

·

If water is applied to the lower No. 1 instrument panel airbag assembly immediately after deployment, burns may occur from the resulting steam.

·

Always wear safety glasses and gloves when handling a deployed lower No. 1 instrument panel airbag assembly.

·

If the lower No. 1 instrument panel airbag assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

Never dispose of a lower No. 1 instrument panel airbag assembly with an undeployed airbag.

·

If an undeployed lower No. 1 instrument panel airbag assembly is disposed of, and then deploys for any reason, unforeseen injuries may occur.

·

Always wash your hands with water after completing the operation.

Remove the lower No. 1 instrument panel airbag assembly from the tire.

ii.

Place the lower No. 1 instrument panel airbag assembly in a plastic bag, tie it tightly, and dispose of it according to local regulations.