RM36D0EC _55 Steering _083085 STEERING GEAR / LINKAGE _0402713 STEERING GEAR A

STEERING GEAR / LINKAGE STEERING GEAR INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:
for GTMC Made:: ·

After replacing the rack and pinion power steering gear assembly, make sure to perform update ECU security key.

·

After performing the update ECU security key procedure, make sure to perform the initialization procedure for when the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal.

NOTICE:
for SFTM Made:: After replacing the rack and pinion power steering gear assembly, make sure to perform torque sensor zero point calibration.

PROCEDURE

Hide Display 45470 1.TEMPORARILY INSTALL TIE ROD ASSEMBLY LH

1.281,1.125 1.281,0.427 true 1.052,0.427 1.49,0.427 1.49,0.427 1.49,1.125 true 0.802,0.333 1.115,0.49 0.313,0.156 10 false *a

Matchmark

Temporarily install the lock nut and tie rod assembly LH to the rack and pinion power steering gear assembly until the matchmarks are aligned.

HINT:: After adjusting the toe-in, tighten the lock nut.

Hide Display 45460 2.TEMPORARILY INSTALL TIE ROD ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 3.INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY

Install the rack and pinion power steering gear assembly to the front frame assembly with the 4 bolts and 4 new nuts.

Torque:: 88 N*m (897 kgf*cm, 65 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 4.INSTALL FRONT STABILIZER BAR WITH BRACKET

Install the front stabilizer bar with 2 front stabilizer links, front No. 1 stabilizer bracket LH, front No. 1 stabilizer bracket RH and 2 front No. 1 stabilizer bar bushings to the front frame assembly.

2.042,0.729 2.156,0.24 2.156,0.24 2.25,0.24 true 2.292,0.146 2.604,0.302 0.313,0.156 10 false *a 0.979,1.844 1.156,2.031 0.177,0.188 10 true A 2.333,2.479 2.531,2.698 0.198,0.219 10 true B

*a	Arrow
	Front of the Vehicle

Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

Torque:: 44 N*m (449 kgf*cm, 32 ft.*lbf)

NOTICE:: ·

Make sure to install the front No. 1 stabilizer bracket LH with its arrow facing the front of the vehicle.

·

Temporarily install the bolt (B) and then tighten the 2 bolts in the order of (A) and (B).

Install the front No. 1 stabilizer bracket RH to the front frame assembly with the 2 bolts.

HINT:: Perform the same procedure as for the LH side.

Hide Display 51021A 5.INSTALL FRONT ENGINE SUPPORT MEMBER SUB-ASSEMBLY

for HV model: Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER (for HV Model)>INSTALLATION202104,999999,_53,_083073,_0402677,RM100000001WKL9_01_0128,

for Gasoline model(2WD): Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER (for Gasoline Model)>INSTALLATION202304,999999,_53,_083073,_0402678,RM100000002AG11_01_0166,

for Gasoline model(AWD): Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER (for Gasoline Model)>INSTALLATION202304,999999,_53,_083073,_0402678,RM100000002AG11_01_0171,

Hide Display 6.CONNECT WIRE HARNESS

Install the wire harness to the rack and pinion power steering gear assembly with the 2 bolts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Connect the wire harness connector to the rack and pinion power steering gear assembly.

HINT:: Make sure that the connector is fully inserted before rotating the lock lever to engage the lock.

Hide Display 45319 7.INSTALL STEERING GEAR HEAT INSULATOR

2.396,0.094 2.552,0.292 0.156,0.198 10 true 1 0.792,1.229 0.99,1.448 0.198,0.219 10 true 2

Install the steering gear heat insulator to the rack and pinion power steering gear assembly with the 2 bolts in the order shown in the illustration.

Torque:: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Hide Display 8.INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_087037,_0417212,RM1000000029X9B,

for M20D-FKS: Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_083059,_0403046,RM1000000029XAF,

for A25B-FXS: Click hereEngine / Hybrid System>A25B-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_083047,_0403379,RM100000002A0Z6,

for A25D-FXS: Click hereEngine / Hybrid System>A25D-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_103347,_0476958,RM100000002A17N,

for A25F-FXS: Click hereEngine / Hybrid System>A25F-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY (Production date from 2021/08)>INSTALLATION202304,999999,_51,_105212,_0486216,RM100000002A18I,

Hide Display 45470 9.CONNECT TIE ROD ASSEMBLY LH

Connect the tie rod assembly LH to the steering knuckle LH with the nut.

Torque:: 49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:: ·

Do not damage the ball joint dust cover.

·

Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

Install a new cotter pin.

Hide Display 45460 10.CONNECT TIE ROD ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 45220 11.CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

0.958,2.823 1.531,2.823 true 1.115,2.833 1.115,2.906 1.115,2.906 1.469,2.906 true 0.792,2.74 0.958,2.906 0.167,0.167 10 true *a

Matchmark

Align the matchmarks on the steering intermediate shaft assembly and rack and pinion power steering gear assembly.

Connect the steering intermediate shaft assembly to the rack and pinion power steering gear assembly.

Install the bolt.

Torque:: 35 N*m (357 kgf*cm, 26 ft.*lbf)

Hide Display 12.INSTALL FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION201910,999999,_V1,_083136,_0403660,RM100000001JU8B,

Hide Display 13.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>FRONT WHEEL ALIGNMENT>ADJUSTMENT202304,999999,_53,_083072,_0403333,RM100000002AKI8,

Hide Display 45470 14.FULLY TIGHTEN TIE ROD ASSEMBLY LH

2.667,2.75 2.667,3.083 2.667,3.083 2.75,3.083 true 1.385,2.083 1.698,2.281 0.313,0.198 10 false *a 2.813,3.021 3.125,3.219 0.313,0.198 10 false SST

*a	Torque Wrench Fulcrum Length

Using SST, tighten the tie rod end assembly lock nuts.

SST: 09612-24014 (09617-24011)

Torque:: Specified Tightening Torque : 88 N*m (897 kgf*cm, 65 ft.*lbf)

NOTICE:: Make sure that the boots are not twisted.

HINT:: ·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201910,999999,_V1,_083040,_0402303,RM100000001JHCH,

·

When using SST (fulcrum length of 52 mm (2.0472 in.)) + torque wrench (fulcrum length of 380 mm (14.9606 in.)):

77.4 N*m (789 kgf*cm, 57 ft.*lbf)

Hide Display 45460 15.FULLY TIGHTEN TIE ROD ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 16. UPDATE ECU SECURITY KEY

If the rack and pinion power steering gear assembly has been replaced, perform update ECU security key.

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>UPDATE ECU SECURITY KEY202405,999999,_V1,_083041,_0402305,RM100000002ISNL,

Hide Display 17. POWER STEERING ECU INITIAL SETTING

When replacing the rack and pinion power steering gear assembly, perform the power steering ECU initial setting.

Click hereSteering>POWER ASSIST SYSTEMS>POWER STEERING SYSTEM>UTILITY202409,999999,_55,_083083,_0403821,RM100000002NGWE,

Hide Display 18. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202409,999999,_V1,_083041,_0402304,RM100000002NY03,