RM36D0EC _52 Drivetrain _083071 AXLE AND DIFFERENTIAL _0403015 REAR AXLE CARRIER(for 2WD) A

AXLE AND DIFFERENTIAL  REAR AXLE CARRIER(for 2WD)  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear axle carrier removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model:)
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Rear wheel alignment adjustment
1.

Perform "Reset Memory"

2.

Perform "Calibration"


·

DTCs are stored

·

ABS warning light illuminates

·

Brake warning light / yellow (minor malfunction) illuminates

·

Slip indicator light illuminates

·

Electronically controlled brake system disabled or malfunctions


(Click here)
Suspension, tires, etc. Parking assist ECU initialization Panoramic view monitor system (Click here)

HINT:
for HV Model:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Lane tracing assist system Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power back door function Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -

·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.



Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model:)
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Rear wheel alignment adjustment
1.

Perform "Reset Memory"

2.

Perform acceleration sensor zero point calibration and store system information memorization


·

VSC is disabled or malfunctions

·

DTCs are output

·

Slip indicator light illuminates

·

ABS warning light illuminates


(Click here)
Suspension, tires, etc. Parking assist ECU initialization Panoramic view monitor system (Click here)

HINT:
for Gasoline Model:
·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1. PRECAUTION (for HV Model)

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 890C0A 5.DISCONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

a.
C409452

Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

NOTICE:
·

Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.

·

Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.




b.
C397668C01
1.25,1.917 1.5,1.917 1.5,1.917 1.5,1.448 true 1,1.833 1.229,2.01 0.229,0.177 10 true *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, disconnect the No. 2 parking brake wire assembly connector from the rear axle hub and bearing assembly.

NOTICE:

Be careful not to damage the rear axle hub and bearing assembly or connector cover.



c.
C397670

Remove the nut, disengage the 2 clamps and disconnect the No. 2 parking brake wire assembly from the rear flexible hose bracket and rear trailing arm assembly.


Hide 47319F 6.DISCONNECT REAR FLEXIBLE HOSE

a.
C412368

Remove the bolt and disconnect the rear flexible hose from the rear flexible hose bracket.


Hide 7.DISCONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH

a.
C407493

Remove the 2 bolts and disconnect the rear disc brake caliper assembly from the rear axle carrier sub-assembly.

NOTICE:

Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging by the rear flexible hose.



Hide 47354B 10.REMOVE NO. 4 FLEXIBLE HOSE BRACKET

a.
C397672

Remove the bolt and No. 4 flexible hose bracket from the rear axle carrier sub-assembly.


Hide 48720A 14.REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

a.
C407498

Remove the bolt, nut and rear No. 1 suspension arm assembly LH from the rear axle carrier sub-assembly and rear suspension member sub-assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.



Hide 15.REMOVE REAR AXLE CARRIER SUB-ASSEMBLY

a.
C397673

Loosen the 3 bolts and nut of the rear trailing arm assembly.


b.
C397674C01
1.49,0.563 1.656,0.563 1.656,0.563 1.75,0.688 true 1.167,0.469 1.417,0.667 0.25,0.198 10 true *1
*1 Rear Axle Carrier Pin


Loosen the nut of the rear shock absorber assembly.

NOTICE:

Hold the rear axle carrier pin while rotating the nut.



c.
C397675C01
1.052,2.333 1.615,2.333 true 1.146,3.083 1.646,3.083 true 0.875,2.24 1.188,2.396 0.313,0.156 10 false *a 0.969,3.01 1.281,3.167 0.313,0.156 10 false *b
*a Wooden Block
*b Jack


Using a jack and wooden block, support the rear axle carrier sub-assembly.

NOTICE:
·

When jacking up the rear axle carrier sub-assembly, be sure to jack it up slowly.

·

Make sure to perform this operation with the vehicle kept as low as possible.




d.
C405137C01
0.76,0.156 0.958,0.354 0.198,0.198 10 true A

Loosen the bolt (A).

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.



e.

Remove the 3 bolts, nut and disconnect the rear trailing arm assembly from the rear axle carrier sub-assembly.


f.

Remove the nut and disconnect the rear shock absorber assembly from the rear axle carrier sub-assembly.

NOTICE:

Hold the rear axle carrier pin while rotating the nut.



g.

Remove the bolt (A), nut and rear axle carrier sub-assembly from the rear upper control arm assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.