RM36D0EC _52 Drivetrain _138817 K121F CVT _0584975 CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY A

K121F CVT CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the continuously variable transaxle assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedure	Effect/Inoperative when not Performed	Link
Continuously variable transaxle assembly	Air bleed oil pump with motor assembly	Stop and start system	(202409,999999,_51,_083056,_0402418,RM100000002NSFT,)
Continuously variable transaxle assembly	· Input transaxle compensation code into ECM · Perform reset memory · Deceleration sensor zero point calibration · CVT oil pressure calibration · Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	for Initialization: (202409,999999,_52,_138817,_0596468,RM100000002NRBH,) for Registration: (202304,999999,_52,_138817,_0596468,RM100000002AWR8,)
CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	(202409,999999,_52,_138817,_0596468,RM100000002NRBH,)
CVT fluid	Air bleed oil pump with motor assembly	Stop and start system	(202409,999999,_51,_083056,_0402418,RM100000002NSFT,)
Front wheel alignment adjustment	1. Perform "Reset Memory". 2. Perform acceleration sensor zero point calibration and store system information memorization.	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_083077,_0402316,RM100000002AG8P,)
Front bumper assembly (Including removal and installation)	Front television camera view adjustment	Panoramic view monitor system (for Gasoline model)	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)
Suspension, tires, etc.	Parking assist ECU initialization	Panoramic view monitor system (for Gasoline model)	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)

CAUTION:

2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a

*a	An Object Exceeding Weight Limit of Engine Lifter

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

When the engine is hot, do not touch high-temperature areas such as the engine or exhaust pipe.

Touching high-temperature areas such as the engine and exhaust pipe could result in burns.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(202409,999999,_51,_083056,_0402418,RM100000002NSFO,)
Lane tracing assist system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)
Pre-collision system		(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
*: w/ Power back door system
Power back door function*	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202304,999999,_59,_083093,_0584672,RM1000000029PGT,)
Power door lock control system	If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch.	(202409,999999,_58,_083092,_0403003,RM100000002NS90,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized	-

PROCEDURE

Hide Display 1.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202405,999999,_51,_087037,_0417212,RM100000002JNRH,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_083059,_0403046,RM100000002NRBV,

Hide Display 17141 2.REMOVE EXHAUST MANIFOLD

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_087040,_0418093,RM1000000029HAT,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_083062,_0402932,RM1000000029HAW,

Hide Display 11361J 3.REMOVE FLYWHEEL HOUSING UNDER COVER

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0147,

Hide Display 32101G 4.REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

Turn the crankshaft to gain access to the 6 drive plate and torque converter setting bolts and remove each drive plate and torque converter setting bolt while holding the crankshaft pulley bolt with a wrench.

HINT:: There will be one black colored drive plate and torque converter setting bolt.

Hide Display 23825A 5.REMOVE FUEL DELIVERY GUARD

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0292,

Hide Display 6.INSTALL ENGINE HANGERS

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0270,

Hide Display 45319 7.REMOVE STEERING GEAR HEAT INSULATOR

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_083085,_0402713,RM100000002NT5R_01_0154,

Hide Display 8.DISCONNECT WIRE HARNESS

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_083085,_0402713,RM100000002NT5R_01_0155,

Hide Display 51100H 9.REMOVE FRONT ENGINE SUPPORT MEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER (for Gasoline Model)>REMOVAL202409,999999,_53,_083073,_0402678,RM100000002NT59_01_0185,

Hide Display 82121 10.DISCONNECT ENGINE WIRE

1.354,0.365 2.333,0.167 2.333,0.167 2.5,0.167 true 2.167,1.333 2.833,0.667 2.833,0.667 3,0.667 true 2.542,0.104 2.771,0.313 0.229,0.208 10 true *1 3.031,0.594 3.25,0.76 0.219,0.167 10 true *2

*1	Camshaft Position Sensor Connector
*2	Engine Coolant Temperature Sensor Connector

Remove the bolt and 2 nuts to disconnect the engine wire from the engine assembly.

Disconnect the camshaft position sensor connector.

Disconnect the engine coolant temperature sensor connector.

2.25,1.396 2.51,2.01 2.51,2.01 2.875,2.01 true 2.906,1.938 3.104,2.135 0.198,0.198 10 true *1

*1	Flow Shutting Valve (Water Valve) Connector

Disconnect the flow shutting valve (water valve) connector.

Remove the bolt to disconnect the engine wire from the continuously variable transaxle assembly.

Detach the clamp to disconnect the engine wire.

Detach the claw, rotate the lever and disconnect the transmission wire connector.

3.406,0.219 3.656,0.375 0.25,0.156 10 true *a 4.229,0.24 4.469,0.406 0.24,0.167 10 true *b 3.646,1.281 3.833,1.5 0.188,0.219 10 true *c 4.042,0.875 4.229,1.052 0.188,0.177 10 true *d 4.552,2.063 4.865,2.219 0.313,0.156 10 true *e 4.01,2.448 4.177,2.615 0.167,0.167 10 true *f 3.292,1.521 3.51,1.698 0.219,0.177 10 true *g 3.26,2.396 3.479,2.563 0.219,0.167 10 false *h 5.552,1.177 5.781,1.365 0.229,0.188 10 true *i

*a	Transmission Wire Connector	*b	Shift Stroke Sensor Connector
*c	Shift Lever Position Sensor Connector	*d	Transmission Revolution Sensor (NOUT) Connector
*e	Transmission Revolution Sensor (NSS) Connector	*f	Oil Pressure Sensor Connector
*g	Transmission Revolution Sensor (NT) Connector	*h	Oil Pump With Motor Assembly Connector
*i	Transfer Sensor Connector	-	-
	Remove in this Direction	-	-

Disconnect the shift stroke sensor connector.

Disconnect the shift lever position sensor connector.

Disconnect the transmission revolution sensor (NOUT) connector.

Disconnect the transmission revolution sensor (NSS) connector.

Disconnect the oil pressure sensor connector.

Disconnect the transmission revolution sensor (NT) connector.

Disconnect the oil pump with motor assembly connector.

for Transfer (GF2A):

Disconnect the transfer sensor connector.

Remove the 3 bolts to disconnect the engine wire from the continuously variable transaxle assembly.

Detach the 5 clamps to disconnect the engine wire.

Detach the clamp to disconnect the engine wire.

Hide Display 16261G 11.DISCONNECT NO. 1 WATER BY-PASS HOSE

Slide the hose clip and disconnect the No. 1 water by-pass hose from the transmission oil cooler.

Detach the 2 clamps.

Hide Display 16264D 12.REMOVE NO. 2 WATER BY-PASS HOSE

Slide the hose clip and disconnect the No. 2 water by-pass hose from the transmission oil cooler.

Remove the bolt and No. 2 water by-pass hose from the water hose clamp bracket.

Hide Display 13.REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

1.917,1.833 2.417,1.833 true 1,0.25 1.5,0.25 true 1.948,0.385 2.448,0.385 true 2.448,1.771 2.76,1.927 0.313,0.156 10 false *1 0.813,0.177 1,0.365 0.188,0.188 10 true *2 2.49,0.323 2.802,0.479 0.313,0.156 10 false *3

*1	Water By-pass Pipe Sub-assembly
*2	No. 3 Water By-pass Hose
*3	No. 4 Water By-pass Hose

Slide the 2 hose clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the water by-pass pipe sub-assembly.

Remove the 3 bolts and water by-pass pipe sub-assembly from the continuously variable transaxle assembly.

Hide Display 32942N 14.DISCONNECT NO. 1 OIL COOLER OUTLET HOSE

Click hereDrivetrain>K121F (CVT)>OIL COOLER>REMOVAL202409,999999,_52,_138817,_0584981,RM100000002NGKH_02_0041,

Hide Display 32941R 15.DISCONNECT OIL COOLER INLET HOSE

Click hereDrivetrain>K121F (CVT)>OIL COOLER>REMOVAL202409,999999,_52,_138817,_0584981,RM100000002NGKH_02_0042,

Hide Display 33493C 16.REMOVE TRANSMISSION OIL COOLER

Click hereDrivetrain>K121F (CVT)>OIL COOLER>REMOVAL202409,999999,_52,_138817,_0584981,RM100000002NGKH_02_0036,

Hide Display 37117 17.REMOVE PROPELLER SHAFT HEAT INSULATOR

Remove the 3 bolts and propeller shaft heat insulator from the manual transaxle assembly.

Hide Display 12361 18.REMOVE FRONT ENGINE MOUNTING INSULATOR

Remove the bolt and front engine mounting bracket from the transverse engine engine mounting insulator.

Hide Display 12311A 19.REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

Remove the 3 bolts and transverse engine engine mounting bracket from the continuously variable transaxle assembly.

Hide Display 28100 20.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (STARTING)>STARTER>REMOVAL202409,999999,_51,_083065,_0402940,RM100000002NHR7_02_0006,

Hide Display 11363A 21.REMOVE FLYWHEEL HOUSING SIDE COVER

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0308,

Hide Display 12371A 22.REMOVE REAR ENGINE MOUNTING INSULATOR

Remove the 2 bolts and 2 wire harness clamp brackets from the rear engine mounting insulator.

Remove the bolt and rear engine mounting insulator from the rear engine mounting bracket sub-assembly.

Hide Display 12303 23.REMOVE REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY

Remove the 4 bolts and rear engine mounting bracket sub-assembly from the continuously variable transaxle assembly.

Remove the 2 bolts and No. 2 rear engine mounting bracket from the rear engine mounting bracket.

Hide Display 30400 24.REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

2.146,0.156 2.229,0.385 0.083,0.229 10 false -

	Bolt A
	Bolt B
	Bolt C

Remove the 8 bolts and continuously variable transaxle assembly from the engine assembly.

NOTICE:: To prevent damage to the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

HINT:: ·

Bolt (A), (B): Remove from continuously variable transaxle assembly side.

·

Bolt (C): Remove from engine assembly side.

Hide Display 32000A 25.REMOVE TORQUE CONVERTER ASSEMBLY

Remove the torque converter assembly from the continuously variable transaxle assembly.

NOTICE:: Remove the torque converter assembly from the input shaft horizontally.

Hide Display 26.REMOVE TRANSAXLE HOUSING TYPE T OIL SEAL

NOTICE:: ·

Do not remove the stator shaft assembly from the CVT main body as there is a possibly of the entry of dust and foreign matter.

·

Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which could prevent the vehicle from being able to be driven, could occur if dust or fine foreign matter enters the CVT.

·

Do not use cotton work gloves, cloths, or paper towels, etc. that may produce lint, dust or foreign matter.

·

Perform the operation as quickly as possible, as dust and foreign matter could enter the CVT while the torque converter assembly is removed.

·

Do not use an air gun until the torque converter assembly has been installed, as it could cause dust and foreign matter to be stirred up.

Clean the tips of both the claws of SST and the center bolt.

SST: 09308-10010

1.583,2.667 1.583,2.25 false 1.479,2.677 1.938,2.875 0.458,0.198 10 false SST

Using SST, remove the transaxle housing type T oil seal.

NOTICE:: Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles could be produced if they do.

Hide Display 12304 27.REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH

Remove the 5 bolts and engine mounting bracket sub-assembly LH from the continuously variable transaxle assembly.

Hide Display 28.REMOVE WIRE HARNESS CLAMP BRACKET

Remove the 6 bolts and 5 wire harness clamp brackets from the continuously variable transaxle assembly.

Hide Display 16575B 29.REMOVE NO. 2 WATER HOSE CLAMP BRACKET

Remove the 2 bolts and No. 2 water hose clamp bracket from the continuously variable transaxle assembly.

Hide Display 33823 30.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

Hide Display 35150B 31.REMOVE TRANSMISSION CASE PLUG ASSEMBLY

0.198,0.115 0.469,0.354 0.271,0.24 12 false *A 1.521,0.115 1.833,0.354 0.313,0.24 12 false *B

*A	for Type A
*B	for Type B

for Type A:

Remove the transmission case plug assembly from the continuously variable transaxle assembly.

for Type B:

Remove the transmission case plug assembly from the continuously variable transaxle assembly.

ii.

Remove the O-ring from the transmission case plug assembly.

Hide Display 32.REMOVE BREATHER PLUG SUB-ASSEMBLY

HINT:: Perform this procedure only when replacement of the breather plug sub-assembly is necessary.

Remove the breather plug sub-assembly from the continuously variable transaxle assembly.

1.115,0.333 1.531,0.333 false 1.219,1.042 1.552,1.042 false 1.417,2.031 1.75,2.031 false 0.938,0.25 1.25,0.406 0.313,0.156 10 false *1 1.063,0.979 1.375,1.135 0.313,0.156 10 false *2 1.26,1.958 1.573,2.115 0.313,0.156 10 false *3