RM36D0EC _59 Vehicle Exterior _083093 DOOR / HATCH _0403689 REAR DOOR A

DOOR / HATCH  REAR DOOR  REASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure below is for the LH side.



PROCEDURE

Hide 1.INSTALL HOLE PLUG

a.
B522668

Install the hole plug.

HINT:

Use the same procedure described for the other side.



Hide 67003C 2.INSTALL REAR DOOR PANEL CUSHION

a.
B522667

Attach the claw and install the rear door panel cushion.


Hide 3.INSTALL SCREW GROMMET

a.
B522666

Attach the claw and install the screw grommet.

HINT:

Use the same procedure described for the other side.



Hide 67836H 4.INSTALL REAR DOOR LOCK CHILD PROTECTION COVER LH

a.
B522664

Install the rear door lock child protection cover LH.


Hide 67874C 8.INSTALL REAR DOOR NO. 5 WEATHERSTRIP LH

a.
B598199C01
0.031,0.031 0.281,0.25 0.25,0.219 12 true *A 0.031,2.25 0.281,2.469 0.25,0.219 12 true *B
*A for Type A
*B for Type B


Attach the clip and install the rear door No. 5 weatherstrip LH.


Hide 75792 11.INSTALL DOOR WINDOW FRAME MOULDING CLIP

a.
B524161

Attach the claw to install a new door window frame moulding clip.


Hide 67872 14.INSTALL REAR DOOR WEATHERSTRIP LH

a.
B522669

Attach the clip and install the rear door weatherstrip LH.


b.
B522670

Attach the clip and install the clip.


c.
B536493C01
1.396,1.208 1.708,1.365 0.313,0.156 10 false *a 1.385,2.229 1.698,2.385 0.313,0.156 10 false *b
*a Correct
*b Incorrect


Check that the rear door weatherstrip LH is securely installed to the rail of the rear door upper window frame moulding LH as shown in the illustration.

NOTICE:

If the rear door weatherstrip LH is not securely installed, water may leak into the vehicle.



Hide 68630 15.INSTALL REAR DOOR CHECK ASSEMBLY

a.

When reusing a bolt (B):

i.

Clean the threads of the bolt with non-residue solvent.


ii.

Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.




b.

Install the rear door check assembly to the door panel with the 2 bolts (A).

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)


c.
B522659C01
0,0 0,0 false
V100135

Bolt (A)
V100136

Bolt (B)


Install the rear door check assembly to the body panel with the bolt (B).

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)


Hide 69204A 16.INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a.

Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly LH.


b.
B522672C01
0.167,0.156 0.427,0.396 0.26,0.24 10 true *a 0.156,2.438 0.396,2.656 0.24,0.219 10 true *b
*a Inside
*b Outside


Attach the guide as shown in the illustration.


c.

Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly LH with the "TORX" screw.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)


Hide 69242G 17.INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD

a.
B522657

Attach the guide and install the rear door rear outside handle pad.


Hide 69241G 18.INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD

a.
B522656

Attach the claw and guide to install the rear door front outside handle pad.


Hide 69227M 19.INSTALL REAR DOOR OUTSIDE HANDLE COVER

a.
B522673C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the rear door outside handle cover as shown in the illustration.


b.
B522654

Using a T30 "TORX" socket wrench, install the rear door outside handle cover with the "TORX" screw.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)


Hide 69240 20.INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

a.
B522674C01
0,0 0,0 false
V113147

Install in this Direction


Install the rear door outside handle assembly LH by pushing and sliding it in the direction indicated by the arrow shown in the illustration.


b.
B522675C01
1.938,1.521 1.938,1.844 1.938,1.844 2.25,1.844 true 2.323,1.771 2.552,1.958 0.229,0.188 10 true *1
*1 Holder
V113147

Install in this Direction


Attach the holder as shown in the illustration.


Hide 69318D 24.INSTALL DOOR LOCK WIRING HARNESS SEAL

Hide 69804 27.INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

a.

Apply MP grease to the sliding parts of the rear door window regulator sub-assembly LH.


b.
B522682C01
0,0 0,0 false
V113147

Install in this Direction


Pull in the rear door window regulator sub-assembly LH through the service hole as shown in the illustration.


c.
B522642C03
0.865,3.156 1.021,3.354 0.156,0.198 10 true 1 0.906,1.458 1.063,1.656 0.156,0.198 10 true 1 1.573,1.417 1.729,1.615 0.156,0.198 10 true 2 2.135,0.802 2.292,1 0.156,0.198 10 true 3 1.885,2.135 2.042,2.333 0.156,0.198 10 true 5 2.635,1.865 2.792,2.063 0.156,0.198 10 true 4
V100135

Nut
V100136

Connector


Install the rear door window regulator sub-assembly LH with the 6 nuts in the order shown in the illustration.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:

Do not damage the rear door panel with the rear door window regulator sub-assembly LH.



d.

Connect the connector.


Hide 68104 28.INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

a.

Connect the power window regulator switch assembly connector.



c.

Turn the ignition switch to ON.


d.

Move the rear door window regulator sub-assembly LH until the installation bolts can be seen.


e.
B522683C01
0,0 0,0 false
V113147

Install in this Direction


Insert the rear door glass sub-assembly LH to the rear door panel in the shown in the illustration.


f.
B522640

Install the rear door glass sub-assembly LH with the 2 bolts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:

Be careful not to damage the rear door glass sub-assembly LH.



g.

Move the rear door window regulator sub-assembly LH until the open position.


h.

Turn the ignition switch off.



j.

Disconnect the power window regulator switch assembly connector.


k.
B522638

Install the hole plug.


Hide 68189 29.INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

a.
B522637

Install the rear door quarter window weatherstrip LH to the rear door quarter window glass LH.


Hide 68124C 30.INSTALL REAR DOOR QUARTER WINDOW GLASS LH

a.
B522684C01
0,0 0,0 false
V113147

Install in this Direction


Install the rear door quarter window glass LH with rear door quarter window weatherstrip LH as shown in the illustration.


Hide 67408E 31.INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

a.
B536494C01
0,0 0,0 false
V113147

Install in this Direction


Install the rear door glass run LH to the rear door window division bar sub-assembly LH.


b.
B522685C01
0,0 0,0 false
V113147

Install in this Direction


Insert the rear door window division bar sub-assembly LH with rear door glass run LH into the rear door panel assembly in the direction indicated by the arrow shown in the illustration.


c.

Install the rear door window division bar sub-assembly LH with the 2 bolts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)


d.
B522634C01
0,0 0,0 false
V113147

Pull back in this Direction


Pull back part of the rear door weatherstrip LH and install the screw as shown in the illustration.


Hide 68152C 32.INSTALL REAR DOOR GLASS RUN LH

a.
B522686C01
0,0 0,0 false
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Install the rear door glass run LH as shown in the illustration.

HINT:

Install the rear door glass run LH so that the top of it aligns with the top of the rear door window division bar sub-assembly.



Hide 67674A 34.INSTALL REAR DOOR FRAME GARNISH LH

a.
B522671C01
0,0 0,0 false
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Attach the guide and install the rear door frame garnish LH in the direction indicated by the arrows, in the order shown in the illustration.


Hide 67842E 35.INSTALL REAR DOOR SERVICE HOLE COVER LH

a.
B522687C01
2.438,1.938 2.76,2.24 0.323,0.302 2.354,2.385 2.677,2.688 0.323,0.302 2.51,2.521 2.177,2.125 2.177,2.125 2.542,2.104 true 1.99,1.969 2.177,2.146 0.188,0.177 10 true *a
*a Reference Point
V100143

Butyl Tape


Apply new butyl tape to the rear door panel.

HINT:
·

Begin applying the butyl tape from the reference point shown in the illustration.

·

The butyl tape can be applied from either reference point.




b.
B522688C01
2.354,0.938 2.677,0.615 true 1.823,1.292 2.135,1.042 true 2.698,0.49 2.927,0.698 0.229,0.208 10 true *1 1.563,1.25 1.792,1.458 0.229,0.208 10 true *2
*1 Rear Door Lock Remote Control Cable Assembly
*2 Rear Door Inside Locking Cable Assembly
V113147

Install in this Direction


Pass the rear door lock remote control cable assembly and rear door inside locking cable assembly through a new rear door service hole cover LH.


c.
B522689C01
0.302,0.292 0.5,0.49 0.198,0.198 10 true *a 3.01,0.333 3.208,0.531 0.198,0.198 10 true *a 0.51,3.094 0.708,3.292 0.198,0.198 10 true *a
*a Reference Point
V100143

Butyl Tape


Align the top of the rear door service hole cover LH with the reference point on the rear door panel and install it.


d.

Align the bottom of the rear door service hole cover LH with the reference point on the rear door panel and install it.

NOTICE:
·

Securely install the rear door service hole cover LH to prevent wrinkles and air bubbles.

·

There should be no wrinkles or folds after installing the rear door service hole cover LH.

·

After installing the rear door service hole cover LH, check the seal quality.




Hide 68199 37.INSTALL REAR DOOR REAR BELT SEAL LH

a.
B522690C01
0,0 0,0 false
V113147

Install in this Direction


Install the rear door rear belt seal LH as shown in the illustration.


b.
B522691C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and install part of the rear door weatherstrip LH with the clip.


Hide 68197A 38.INSTALL REAR DOOR FRONT BELT SEAL LH

a.
B522692C01
0,0 0,0 false
V113147

Install in this Direction


Install the rear door front belt seal LH to the rear door inner glass weatherstrip LH as shown in the illustration.


Hide 68174A 39.INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH

a.
B522693C01
0,0 0,0 false
V113147

Install in this Direction


Install the rear door inner glass weatherstrip LH with rear door front belt seal LH as shown in the illustration.


b.
B522694C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and install part of the rear door weatherstrip LH with the clip.


Hide 69206C 40.INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

a.
B522695C01
0,0 0,0 false
V113147

Install in this Direction


Temporarily install the rear door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.


b.
B522624

Attach the claw and clamp to install the rear door inside handle sub-assembly LH.


Hide 67604 41.INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

a.
B522696C01
1.969,0.833 2.229,0.385 true 2.375,1.698 2.01,1.333 true 2.271,0.26 2.479,0.469 0.208,0.208 10 true *1 2.438,1.635 2.646,1.844 0.208,0.208 10 true *2
*1 Rear Door Inside Locking Cable Assembly
*2 Rear Door Lock Remote Control Cable Assembly
V113147

Install in this Direction


Attach the clamp and connect the rear door inside locking cable assembly and rear door lock remote control cable assembly to the rear door inside handle sub-assembly LH in the direction of the arrow indicated in the illustration.


b.
B522697C01
0.281,1.458 0.417,1.646 0.135,0.188 10 true 2 2.719,1.094 2.854,1.281 0.135,0.188 10 true 3 2.854,1.677 2.99,1.865 0.135,0.188 10 true 1 2.302,1.125 2.438,1.313 0.135,0.188 10 true 4 1.917,1.115 2.052,1.302 0.135,0.188 10 true 5 1.542,1.156 1.677,1.344 0.135,0.188 10 true 6 1.167,1.167 1.302,1.354 0.135,0.188 10 true 7 0.74,1.146 0.875,1.333 0.135,0.188 10 true 8
V113147

Install in this Direction


Attach the claw and clip to install the rear door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration.

HINT:

Attach the claw and clip as shown in the illustration.



c.
B522698C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip and install the 3 screws as shown in the illustration.


d.

Remove the protective tape.


Hide 43.INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

a.

Connect the connector.


b.
B522699C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide in the direction indicated by the arrow shown in the illustration.


c.
B522700C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and claw to install the rear power window regulator switch assembly with rear door armrest base panel.


d.

Remove the protective tape.


Hide 74646 44.INSTALL DOOR ASSIST GRIP COVER LH

a.
B522701C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide in the direction indicated by the arrow shown in the illustration.


b.
B522702C01
0.906,1.313 1.063,1.51 0.156,0.198 10 true 1 0.823,2.135 0.979,2.333 0.156,0.198 10 true 1 1.396,1.188 1.552,1.385 0.156,0.198 10 true 2 1.813,1.115 1.969,1.313 0.156,0.198 10 true 3 1.229,1.979 1.344,2.156 0.115,0.177 10 true 2 1.781,1.875 1.927,2.042 0.146,0.167 10 true 3 2.115,1 2.271,1.198 0.156,0.198 10 true 3 2.656,1.458 2.813,1.656 0.156,0.198 10 true 3 2.302,0.708 2.458,0.906 0.156,0.198 10 true 2 2.813,1.042 2.969,1.24 0.156,0.198 10 true 2 3.052,0.438 3.208,0.635 0.156,0.198 10 true 1
V113147

Install in this Direction


Attach the claw in the order shown in the illustration.


c.

Attach the clip and install the door assist grip cover LH.


d.

Remove the protective tape.


Hide 69278C 45.INSTALL REAR DOOR INSIDE HANDLE BEZEL LH

a.
B522612

Attach the claw and install the rear door inside handle bezel LH.


Hide 47. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART