RM36D0EC _59 Vehicle Exterior _083093 DOOR / HATCH _0403689 REAR DOOR A

DOOR / HATCH  REAR DOOR  DISASSEMBLY  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the rear door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
·

Power window regulator motor assembly LH

·

Power window regulator motor assembly RH

·

Rear door window regulator sub-assembly LH

·

Rear door window regulator sub-assembly RH

·

Rear door glass sub-assembly LH

·

Rear door glass sub-assembly RH

·

Rear door glass run LH

·

Rear door glass run RH


·

Auto up and down function

·

Jam protection function

·

Catch protection function

·

Remote control function

·

Wireless transmitter-linked function

·

Key-linked function

·

Key-off operation function

·

Window open warning function


Initialize power window control system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Lane tracing assist system Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. (Click here)
Pre-collision system


·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power back door function Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -



Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure Effect/Inoperative Function when Necessary Procedures are not Performed Necessary Procedures Link
·

Power window regulator motor assembly LH

·

Power window regulator motor assembly RH

·

Rear door window regulator sub-assembly LH

·

Rear door window regulator sub-assembly RH

·

Rear door glass sub-assembly LH

·

Rear door glass sub-assembly RH

·

Rear door glass run LH

·

Rear door glass run RH


·

Auto up and down function

·

Jam protection function

·

Catch protection function

·

Remote control function

·

Wireless transmitter-linked function

·

Key-linked function

·

Key-off operation function

·

Window open warning function


Power door lock control system
Initialize power window control system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Stop and start system Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)
Lane tracing assist system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system


·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link

*: w/ Power back door system

Power back door function* Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -

·

Use the same procedure for the RH and LH sides.

·

The procedure below is for the LH side.

·

When removing the rear door glass sub-assembly LH, move the rear door glass sub-assembly LH to the lowest position before disconnecting the negative (-) auxiliary battery terminal.



PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 2.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

CAUTION:
B394718

·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.








Hide 69278C 3.REMOVE REAR DOOR INSIDE HANDLE BEZEL LH

a.
B522612

Detach the claw and remove the rear door inside handle bezel LH.


Hide 74646 4.REMOVE DOOR ASSIST GRIP COVER LH

a.
B522613C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the rear door trim board sub-assembly LH as shown in the illustration.


b.
B522614C01
1.792,1.115 1.938,1.292 0.146,0.177 10 true 1 1.844,1.896 1.99,2.073 0.146,0.177 10 true 1 2.115,1.052 2.26,1.229 0.146,0.177 10 true 1 2.75,1.313 2.896,1.49 0.146,0.177 10 true 1 2.927,0.979 3.073,1.156 0.146,0.177 10 true 2 2.313,0.75 2.458,0.927 0.146,0.177 10 true 2 3.063,0.313 3.208,0.49 0.146,0.177 10 true 3 1.375,1.229 1.521,1.406 0.146,0.177 10 true 2 1.563,1.885 1.708,2.063 0.146,0.177 10 true 2 1.021,2.042 1.167,2.219 0.146,0.177 10 true 3 0.927,1.365 1.073,1.542 0.146,0.177 10 true 3
V113147

Remove in this Direction


Using a moulding remover A, detach the clip.


c.

Detach the claw in the order shown in the illustration.


d.
B522615C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the guide in the direction indicated by the arrow shown in the illustration and remove the door assist grip cover LH.


Hide 5.REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

a.
B522616C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape around the rear power window regulator switch assembly with rear door armrest base panel.


b.
B522617C01
0,0 0,0 false
V113147

Remove in this Direction


Using a moulding remover A, detach the guide and claw as shown in the illustration.


c.
B522618C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the guide in the direction indicated by the arrow shown in the illustration and remove the rear power window regulator switch assembly with rear door armrest base panel.


d.

Disconnect the connector.


Hide 67604 7.REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

a.
B522619C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the rear door panel as shown in the illustration.


b.
B522620

Remove the 3 screws.


c.
B522621C01
2.813,3 2.969,3.198 0.156,0.198 10 true 1 2.302,3.208 2.458,3.406 0.156,0.198 10 true 2 1.635,3.146 1.792,3.344 0.156,0.198 10 true 3 0.906,2.198 1.063,2.396 0.156,0.198 10 true 5 1.25,2.656 1.406,2.854 0.156,0.198 10 true 4 2.833,2.208 2.99,2.406 0.156,0.198 10 true 5
V113146

Place Hand Here
V113147

Remove in this Direction


Place your hand at the position shown in the illustration, and while pulling the rear door trim board sub-assembly LH toward you, detach the clip and disconnect the rear door trim board sub-assembly LH from the rear door panel.

HINT:
·

Detach the clip in the order shown in the illustration.

·

Securely detach the clip one by one.




d.
B522622C01
0.656,1.125 0.813,1.323 0.156,0.198 10 true 1 1.177,1.156 1.333,1.354 0.156,0.198 10 true 2 1.531,1.146 1.688,1.344 0.156,0.198 10 true 3 1.917,1.125 2.073,1.323 0.156,0.198 10 true 4 2.281,1.125 2.438,1.323 0.156,0.198 10 true 5 2.656,1.083 2.813,1.281 0.156,0.198 10 true 6 0.281,1.458 0.438,1.656 0.156,0.198 10 true 7 2.875,1.677 3.031,1.875 0.156,0.198 10 true 8
V113147

Remove in this Direction


Pull the rear door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and clip to remove the rear door trim board sub-assembly LH.

HINT:

Detach the claw and clip in the order shown in the illustration.



e.
B522623C01
1.938,0.823 2.313,0.417 true 1.125,1.656 1.938,1.323 true 0.854,1.615 1.073,1.813 0.219,0.198 10 true *2 2.365,0.26 2.583,0.458 0.219,0.198 10 true *1
*1 Rear Door Inside Locking Cable Assembly
*2 Rear Door Lock Remote Control Cable Assembly
V113147

Remove in this Direction


Detach the clamp and disconnect the rear door inside locking cable assembly and rear door lock remote control cable assembly in the direction indicated by the arrow shown in the illustration.


Hide 69206C 8.REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

a.
B522624

Detach the clamp and claw.


b.
B522625C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.


Hide 68174A 9.REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH

a.
B522626C01
0,0 0,0 false
V113147

Remove in this Direction
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


b.

Detach the guide and pull back the rear door weatherstrip LH so that the rear door inner glass weatherstrip LH can be removed.


c.
B522627C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door inner glass weatherstrip LH with rear door front belt seal LH as shown in the illustration.


Hide 68197A 10.REMOVE REAR DOOR FRONT BELT SEAL LH

a.
B522628C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door front belt seal LH from the rear door inner glass weatherstrip LH as shown in the illustration.


Hide 68199 11.REMOVE REAR DOOR REAR BELT SEAL LH

a.
B522629C01
0,0 0,0 false
V113147

Remove in this Direction
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


b.

Detach the guide and pull back the rear door weatherstrip LH so that the rear door rear belt seal LH can be removed.


c.
B522630C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door rear belt seal LH as shown in the illustration.


Hide 67842E 13.REMOVE REAR DOOR SERVICE HOLE COVER LH

a.
B522631

Disconnect the connector and detach the clamp.


b.
B522632C01
2.323,0.906 2.646,0.635 true 1.875,1.25 2.177,1.063 true 2.688,0.51 2.917,0.729 0.229,0.219 10 true *1 1.604,1.177 1.833,1.396 0.229,0.219 10 true *2
*1 Rear Door Lock Remote Control Cable Assembly
*2 Rear Door Inside Locking Cable Assembly
V113147

Remove in this Direction


Pull out the rear door lock remote control cable assembly and rear door inside locking cable assembly from the rear door service hole cover LH, and then remove the rear door service hole cover LH.

HINT:

Remove any remaining butyl tape from the rear door panel.



Hide 67674A 14.REMOVE REAR DOOR FRAME GARNISH LH

a.
B522660C01
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Detach the guide and remove the rear door frame garnish LH in the direction indicated by the arrows, in the order shown in the illustration.


Hide 68152C 15.DISCONNECT REAR DOOR GLASS RUN LH

a.
B522633C01
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Disconnect the rear door glass run LH as shown in the illustration.

HINT:

Leave the rear side of the rear door glass run LH on the rear door window division bar sub-assembly LH.



Hide 67408E 16.REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

a.
B522634C01
0,0 0,0 false
V113147

Pull back in this Direction


Pull back part of the rear door weatherstrip LH and remove the screw as shown in the illustration.


b.
B522635C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the 2 bolts and the rear door window division bar sub-assembly LH with rear door glass run LH in the direction of the arrow indicated in the illustration.


Hide 68152C 17.REMOVE REAR DOOR GLASS RUN LH

a.
B536492C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door glass run LH from the rear door window division bar sub-assembly LH.


Hide 68124C 18.REMOVE REAR DOOR QUARTER WINDOW GLASS LH

a.
B522636C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door quarter window glass LH with rear door quarter window weatherstrip LH as shown in the illustration.


Hide 68189 19.REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

a.
B522637

Remove the rear door quarter window weatherstrip LH from the rear door quarter window glass LH.


Hide 68104 20.REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

a.
B522638

Remove the hole plug.


b.

Connect the power window regulator switch assembly connector.



d.

Turn the ignition switch to ON.


e.
B522639

Move the rear door glass sub-assembly LH until the installation bolts can be seen.


f.

Turn the ignition switch off.



h.

Disconnect the power window regulator switch assembly connector.


i.
B522640

Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the rear door glass sub-assembly to fall.



j.
B522641C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door glass sub-assembly LH as shown in the illustration.

NOTICE:

Be careful not to damage the rear door glass sub-assembly LH.



Hide 69804 21.REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

a.
B522642C02
0,0 0,0 false
V100135

Nut
V100136

Connector


Disconnect the connector.


b.

Remove the 6 nuts and the rear door window regulator sub-assembly LH.

NOTICE:

Do not damage the rear door panel with the rear door window regulator sub-assembly LH.


HINT:
B522643C01
0,0 0,0 false
V113147

Remove in this Direction


When removing the rear door window regulator sub-assembly LH, pull it out from the service hole as shown in the illustration.



Hide 69318D 24.REMOVE DOOR LOCK WIRING HARNESS SEAL

Hide 69740E 26.REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

Hide 69240 28.REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

a.
B522652C01
1.938,1.51 1.938,1.917 1.938,1.917 1.698,1.917 true 1.417,1.833 1.677,2.031 0.26,0.198 10 true *1
*1 Holder
V113147

Remove in this Direction


Detach the holder as shown in the illustration.


b.
B522653C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.


Hide 69227M 29.REMOVE REAR DOOR OUTSIDE HANDLE COVER

a.
B522654

Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


b.
B522655C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the claw and remove the rear door outside handle cover as shown in the illustration.


Hide 69241G 30.REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

a.
B522656

Detach the claw and guide to remove the rear door front outside handle pad.


Hide 69242G 31.REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

a.
B522657

Detach the guide and remove the rear door rear outside handle pad.


Hide 69204A 32.REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a.
B522658C01
0.25,0.073 0.521,0.302 0.271,0.229 10 true *a 0.25,2.333 0.521,2.563 0.271,0.229 10 true *b
*a Inside
*b Outside


Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


b.

Detach the guide and remove the rear door outside handle frame sub-assembly LH.


Hide 68630 33.REMOVE REAR DOOR CHECK ASSEMBLY

a.
B522659C01
0,0 0,0 false
V100135

Bolt (A)
V100136

Bolt (B)


Remove the 2 bolts (A), bolt (B) and rear door check assembly.


Hide 67872 34.REMOVE REAR DOOR WEATHERSTRIP LH

a.
B522661C01
0,0 0,0 false
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip and remove the clip.


b.
B522662C01
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the rear door weatherstrip LH.


Hide 75792 38.REMOVE DOOR WINDOW FRAME MOULDING CLIP

HINT:

Perform the following procedure only when replacement of a door window frame moulding clip in necessary.


a.
B524161

Detach the claw and remove the door window frame moulding clip.


Hide 67874C 41.REMOVE REAR DOOR NO. 5 WEATHERSTRIP LH

a.
B598199C01
0.031,0.031 0.281,0.25 0.25,0.219 12 true *A 0.031,2.25 0.281,2.469 0.25,0.219 12 true *B
*A for Type A
*B for Type B


Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the rear door No. 5 weatherstrip LH.


Hide 67836H 45.REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH

a.
B522664

Remove the rear door lock child protection cover LH.


Hide 46.REMOVE SCREW GROMMET

a.
B522666

Detach the claw and remove the screw grommet.

HINT:

Use the same procedure described for the other side.



Hide 67003C 47.REMOVE REAR DOOR PANEL CUSHION

a.
B522667

Detach the claw and remove the rear door panel cushion.


Hide 48.REMOVE HOLE PLUG

a.
B522668

Remove the hole plug.

HINT:

Use the same procedure described for the other side.